ITAC Assessment: OR0343
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ITAC Assessment: OR0343
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Assessment Year 1999
Principal Product Model train cars
NAICS
n/a
SIC 3944: Games, Toys, and Children's Vehicles, Except Dolls and Bicycles
Sales Range $1
M
to 5
M
# of Employees 87
Plant Area 33,000
ft2
Annual Production 320,000
pieces
Production Hrs. Annual 2,032
hrs
Location (State) Oregon

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $16,757 491,794
kWh
Electricity Demand $7,031 31,248
kW-mo/yr
Electricity Fees $4,114 -
Natural Gas $3,762 767
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $436,624 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $82,500

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Other Liquid (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 4.446: Automate finishing process $290,000 $165,000 - - - - $290,000 - -
02 4.421: Modify current incentive program $45,000 $23,000 - - - - $45,000 - -
03 4.446: Automate finishing process $39,300 $32,000 - - - - $39,300 - -
04 4.111: Add equipment/ operators to reduce production bottleneck $37,500 $50,000 - - - - - - $37,500
05 4.425: Eliminate/reduce redundant inspections $17,775 $250 - - - - $17,775 - -
06 2.4224: Upgrade controls on compressors $1,746 - $1,111
32,825
kWh
$635
-
kW-mo/yr
- - - - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $403 - $256
7,620
kWh
$147
-
kW-mo/yr
- - - - -
08 2.3212: Optimize plant power factor $360 $1,000 - - $360 - - - -
09 3.8143: Recycle cleaning solvent and reuse $4,540 $6,000 - - - $1,750
-
gal
- $2,790 -
TOTAL RECOMMENDED $436,624 $277,250 $1,367
40,445
kWh
$782
-
kW-mo/yr
$360 $1,750
-
gal
$392,075 $2,790 $37,500
TOTAL IMPLEMENTED $82,500 $73,000 - - - - $45,000 - $37,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Other Liquid (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs