ITAC Assessment: OK0958
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ITAC Assessment: OK0958
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Assessment Year 2017
Principal Product Processed milk
NAICS 311514: Dry, Condensed, and Evaporated Dairy Product Manufacturing
SIC 2026: Fluid Milk
Sales Range $50
M
to 100
M
# of Employees 140
Plant Area 65,000
ft2
Annual Production 299,000,000
units
Production Hrs. Annual 8,760
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $592,255 15,975,792
kWh
Electricity Demand $565,253 27,721
kW-mo/yr
Electricity Fees $1,890 -
Natural Gas $274,767 71,064
MMBtu
TOTAL YEARLY COSTS $1,434,165
RECOMMENDED SAVINGS* $422,135 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $93,667

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $7,160 $17,885 $3,102
83,838
kWh
$4,058
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $7,735 $9,149 $5,309
143,489
kWh
$2,426
-
kW-mo/yr
- -
03 2.2135: Repair and eliminate steam leaks $7,914 $3,250 - - $7,914
-
MMBtu
-
04 2.1233: Analyze flue gas for proper air/fuel ratio $2,461 $2,000 - - $2,461
-
MMBtu
-
05 2.1121: Use insulation in furnaces to facilitate heating / cooling $1,954 $1,227 - - $1,954
-
MMBtu
-
06 2.4221: Install compressor air intakes in coolest locations $4,623 $520 $2,645
71,482
kWh
$1,978
-
kW-mo/yr
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,755 - $2,755
74,460
kWh
- - -
08 2.7231: Use radiant heater for spot heating $2,283 $4,147 - - $2,283
-
MMBtu
-
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $30,455 - $30,455
823,121
kWh
- - -
10 2.6231: Utilize controls to operate equipment only when needed $24,151 $70,000 $24,151
652,727
kWh
- - -
11 2.2622: Replace existing chiller with high efficiency model $16,955 $100,000 $16,955
458,242
kWh
- - -
12 2.3132: Recharge batteries on during off-peak demand periods $3,996 - - $3,996
-
kW-mo/yr
- -
13 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat $309,693 $1,927,657 $486,180
13,140,000
kWh
$376,020
-
kW-mo/yr
$(-342,267.0)
-
MMBtu
$(-210,240.0)
TOTAL RECOMMENDED $422,135 $2,135,835 $571,552
15,447,359
kWh
$388,478
-
kW-mo/yr
$(-327,655.0)
-
MMBtu
$(-210,240.0)
TOTAL IMPLEMENTED $93,667 $184,399 $76,870
2,077,579
kWh
$6,422
-
kW-mo/yr
$10,375
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs