ITAC Assessment: OK0938
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ITAC Assessment: OK0938
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Assessment Year 2016
Principal Product Plastic bottles
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $10
M
to 50
M
# of Employees 85
Plant Area 125,000
ft2
Annual Production 30,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,794,373 36,439,800
kWh
Electricity Demand $374,390 69,330
kW-mo/yr
Natural Gas $35,309 9,150
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $835,324 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $75,715

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $34,651 $40,660 $30,180
608,258
kWh
$4,471
-
kW-mo/yr
- -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $45,405 $59,664 $45,405
922,893
kWh
- - -
03 2.4221: Install compressor air intakes in coolest locations $16,558 $4,930 $16,558
334,518
kWh
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $13,124 $3,000 $13,124
267,828
kWh
- - -
05 2.6232: Install set-back timers $317 $344 $155
3,149
kWh
- - $162
-
MMBtu
06 2.3311: Replace dc equipment with ac equipment $5,044 $44,525 $5,044
102,527
kWh
- - -
07 2.2511: Insulate bare equipment $4,491 $2,935 $4,491
91,282
kWh
- - -
08 2.2628: Utilize a less expensive cooling method $4,294 $5,000 $3,398
69,360
kWh
$896
-
kW-mo/yr
- -
09 2.3131: Reschedule plant operations or reduce load to avoid peaks $3,693 $3,236 $3,693
75,076
kWh
- - -
10 2.8114: Change rate schedules or other changes in utility service $372,611 $70,000 - - $372,611 -
11 2.3212: Optimize plant power factor $26,300 $47,542 - - $26,300 -
12 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat $308,836 $1,371,615 $188,383
3,844,560
kWh
- $406,446 $(-285,993.0)
-
MMBtu
TOTAL RECOMMENDED $835,324 $1,653,451 $310,431
6,319,451
kWh
$5,367
-
kW-mo/yr
$805,357 $(-285,831.0)
-
MMBtu
TOTAL IMPLEMENTED $75,715 $110,786 $49,253
1,001,118
kWh
- $26,300 $162
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs