ITAC Assessment: OK0919
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ITAC Assessment: OK0919
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Assessment Year 2015
Principal Product Asphalt based roof coatings
NAICS 324122: Asphalt Shingle and Coating Materials Manufacturing
SIC 2952: Asphalt Felts and Coatings
Sales Range $1
M
to 5
M
# of Employees 32
Plant Area 106,500
ft2
Annual Production 8,065
Tgal
Production Hrs. Annual 2,860
hrs
Location (State) Texas
View Case Study

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $85,967 657,274
kWh
Natural Gas $134,252 42,078
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,266 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,346

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4221: Install compressor air intakes in coolest locations $758 $1,688 $758
5,783
kWh
-
02 2.7134: Use photocell controls $2,030 $1,790 $2,030
15,494
kWh
-
03 2.7135: Install occupancy sensors $815 $3,390 $815
6,220
kWh
-
04 2.1233: Analyze flue gas for proper air/fuel ratio $4,498 $3,000 - $4,498
-
MMBtu
05 2.1224: Replace boiler $10,468 $22,000 - $10,468
-
MMBtu
06 2.2135: Repair and eliminate steam leaks $435 $600 - $435
-
MMBtu
07 2.2437: Recover waste heat from equipment $4,213 $6,000 - $4,213
-
MMBtu
08 2.1233: Analyze flue gas for proper air/fuel ratio $2,725 $2,000 - $2,725
-
MMBtu
09 2.2136: Install / repair insulation on steam lines $3,124 $5,120 - $3,124
-
MMBtu
10 2.6232: Install set-back timers $1,991 $100 $1,583
12,086
kWh
$408
-
MMBtu
11 2.6218: Turn off equipment when not in use $208 $210 $208
1,591
kWh
-
TOTAL RECOMMENDED $31,266 $45,898 $5,394
41,174
kWh
$25,872
-
MMBtu
TOTAL IMPLEMENTED $14,346 $15,898 $3,156
24,089
kWh
$11,190
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs