ITAC Assessment: OK0860
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ITAC Assessment: OK0860
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Assessment Year 2013
Principal Product Heat Exchangers
NAICS 332410: Power Boiler and Heat Exchanger Manufacturing
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 164,283
ft2
Annual Production 1,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $174,605 2,956,990
kWh
Electricity Demand $118,298 17,603
kW-mo/yr
Natural Gas $56,205 9,957
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $74,175 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,167

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.6232: Install set-back timers $3,227 $1,723 $3,227
54,698
kWh
- - -
02 2.7241: Install outside air damper / economizer on hvac unit $3,823 $5,100 $3,823
68,400
kWh
- - -
03 2.7231: Use radiant heater for spot heating $3,126 $26,250 - - - $3,126
-
MMBtu
04 2.7243: Improve air circulation with destratification fans / other methods $3,366 $14,850 $(-1,157.0)
(-19,605)
kWh
- - $4,523
-
MMBtu
05 2.2121: Increase amount of condensate returned $3,223 $3,250 - - - $3,223
-
MMBtu
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,722 $1,750 $2,722
46,129
kWh
- - -
07 2.4221: Install compressor air intakes in coolest locations $986 $513 $986
16,709
kWh
- - -
08 2.2437: Recover waste heat from equipment $3,206 $847 - - - $3,206
-
MMBtu
09 2.4322: Use or replace with energy efficient substitutes $2,499 $3,850 $2,499
42,355
kWh
- - -
10 2.2614: Use cooling tower or economizer to replace chiller cooling $14,580 $12,694 - - $14,580 -
11 2.4322: Use or replace with energy efficient substitutes $32,972 $69,860 $28,522
483,428
kWh
$4,450
-
kW-mo/yr
- -
12 2.7135: Install occupancy sensors $445 $3,675 $445
7,535
kWh
- - -
TOTAL RECOMMENDED $74,175 $144,362 $41,067
699,649
kWh
$4,450
-
kW-mo/yr
$14,580 $14,078
-
MMBtu
TOTAL IMPLEMENTED $3,167 $5,425 $3,167
53,664
kWh
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs