ITAC Assessment: OK0855
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ITAC Assessment: OK0855
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Assessment Year 2013
Principal Product Piping System
NAICS 326122: Plastics Pipe and Pipe Fitting Manufacturing
SIC 3084: Plastics Pipe
Sales Range $50
M
to 100
M
# of Employees 393
Plant Area 312,500
ft2
Annual Production 6,265,296
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $825,796 16,941,325
kWh
Electricity Demand $204,102 31,644
kW-mo/yr
Natural Gas $102,585 27,900
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $148,940 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $86,707

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.7241: Install outside air damper / economizer on hvac unit $14,499 $9,900 $14,499
295,898
kWh
- - -
02 2.6232: Install set-back timers $4,654 $1,287 $1,478
30,158
kWh
- - $3,176
-
MMBtu
03 2.7243: Improve air circulation with destratification fans / other methods $2,588 $9,900 $160
3,268
kWh
$32
-
kW-mo/yr
- $2,396
-
MMBtu
04 2.7211: Clean and maintain refrigerant condensers and towers $8,807 $2,070 $7,168
146,292
kWh
$1,638
-
kW-mo/yr
- -
05 2.7232: Replace existing hvac unit with high efficiency model $6,342 $18,900 $4,572
93,312
kWh
$1,045
-
kW-mo/yr
- $725
-
MMBtu
06 2.7231: Use radiant heater for spot heating $3,427 $15,550 $457
9,325
kWh
- - $2,970
-
MMBtu
07 2.6232: Install set-back timers $386 $1,600 - - - $386
-
MMBtu
08 2.7142: Utilize higher efficiency lamps and/or ballasts $12,693 $20,825 $7,894
161,109
kWh
$4,799
-
kW-mo/yr
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $26,095 $69,580 $23,741
484,507
kWh
$2,354
-
kW-mo/yr
- -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $3,628 $22,407 $2,544
51,925
kWh
$1,084
-
kW-mo/yr
- -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $3,455 $8,640 $2,926
59,708
kWh
$529
-
kW-mo/yr
- -
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,606 $3,000 $9,606
196,049
kWh
- - -
13 2.4221: Install compressor air intakes in coolest locations $2,337 $2,676 $2,337
47,686
kWh
- - -
14 2.4322: Use or replace with energy efficient substitutes $4,571 $3,850 $4,571
93,280
kWh
- - -
15 2.2437: Recover waste heat from equipment $1,950 $1,220 - - - $1,950
-
MMBtu
16 2.2414: Use waste heat from hot flue gases to preheat $12,059 $54,000 - - - $12,059
-
MMBtu
17 2.2511: Insulate bare equipment $7,673 $1,199 - - - $7,673
-
MMBtu
18 2.2511: Insulate bare equipment $258 $960 - - - $258
-
MMBtu
19 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,292 $6,796 $4,292
87,600
kWh
- - -
20 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,823 $3,063 $1,823
37,211
kWh
- - -
21 2.3212: Optimize plant power factor $17,798 $13,508 - - $17,798 -
TOTAL RECOMMENDED $148,940 $270,931 $88,069
1,797,328
kWh
$11,481
-
kW-mo/yr
$17,798 $31,592
-
MMBtu
TOTAL IMPLEMENTED $86,707 $148,227 $52,888
1,079,365
kWh
$9,875
-
kW-mo/yr
$17,798 $6,146
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs