ITAC Assessment: OK0841
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ITAC Assessment: OK0841
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Assessment Year 2013
Principal Product Food service and packaging
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 245,000
ft2
Annual Production 28,000,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,320,497 17,560,591
kWh
Natural Gas $71,015 12,798
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $268,828 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,106

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $44,134 $43,500 $12,205
162,725
kWh
$31,929
-
MMBtu
02 2.4131: Size electric motors for peak operating efficiency $68,923 $4,000 $68,923
918,979
kWh
-
03 2.2511: Insulate bare equipment $15,201 $4,500 - $15,201
-
MMBtu
04 2.7135: Install occupancy sensors $693 $4,051 $693
9,239
kWh
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $151 $228 $151
2,014
kWh
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $40,107 $74,800 $40,107
534,756
kWh
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $16,217 $4,000 $16,217
216,231
kWh
-
08 2.4221: Install compressor air intakes in coolest locations $5,111 $1,134 $5,111
68,145
kWh
-
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $33,063 $21,269 $33,063
440,841
kWh
-
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $36,370 $33,509 $36,370
484,929
kWh
-
11 2.7241: Install outside air damper / economizer on hvac unit $3,860 $5,760 $3,860
51,467
kWh
-
12 2.6232: Install set-back timers $1,913 $1,520 $1,019
13,599
kWh
$894
-
MMBtu
13 2.4313: Provide proper maintenance of motor driven equipment $3,085 $14,817 $3,085
41,128
kWh
-
TOTAL RECOMMENDED $268,828 $213,088 $220,804
2,944,053
kWh
$48,024
-
MMBtu
TOTAL IMPLEMENTED $25,106 $24,002 $25,106
334,743
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs