ITAC Assessment: OK0791
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ITAC Assessment: OK0791
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Assessment Year 2010
Principal Product Frozen Dough
NAICS 311812: Commercial Bakeries
SIC 2051: Bread and Other Bakery Products, Except Cookies and Crackers
Sales Range $10
M
to 50
M
# of Employees 85
Plant Area 100,000
ft2
Annual Production 12,000,000
pieces
Production Hrs. Annual 4,320
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,101,382 15,934,800
kWh
Electricity Demand $145,264 29,467
kW-mo/yr
Natural Gas $160,600 22,515
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $108,087 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,919

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $65,369 $268,762 - - $65,369
-
MMBtu
02 2.2691: Shut off cooling if cold outside air will cool process $3,321 $7,025 $3,321
48,064
kWh
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $21,782 $61,666 $21,782
315,220
kWh
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $900 $3,735 $900
13,022
kWh
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,255 $3,402 $1,255
18,168
kWh
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,392 $12,540 $4,392
63,569
kWh
- -
07 2.2414: Use waste heat from hot flue gases to preheat $3,122 $8,027 - - $3,122
-
MMBtu
08 2.2414: Use waste heat from hot flue gases to preheat $1,026 $11,800 - - $1,026
-
MMBtu
09 2.2136: Install / repair insulation on steam lines $2,130 $1,244 - - $2,130
-
MMBtu
10 2.4221: Install compressor air intakes in coolest locations $1,687 $915 $1,687
24,428
kWh
- -
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,764 $1,050 $1,764
25,541
kWh
- -
12 2.3132: Recharge batteries on during off-peak demand periods $655 - - $655
-
kW-mo/yr
-
13 2.6232: Install set-back timers $684 $1,024 - - $684
-
MMBtu
TOTAL RECOMMENDED $108,087 $381,190 $35,101
508,012
kWh
$655
-
kW-mo/yr
$72,331
-
MMBtu
TOTAL IMPLEMENTED $3,919 $8,187 $3,919
56,731
kWh
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs