| Assessment Year | 2009 |
|---|---|
| Principal Product | agricultural twines |
| NAICS | 314994: Rope, Cordage, Twine, Tire Cord, and Tire Fabric Mills |
| SIC | 2298: Cordage and Twine |
| Sales Range | $10 M to 50M |
| # of Employees | 135 |
| Plant Area |
120,000
ft2
|
| Annual Production | 2,555,000
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,357,920 | 14,196,000 |
kWh
|
$0.096 |
| Natural Gas | $20,770 | 1,730 |
MMBtu
|
$12.01 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $80,927 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $67,074 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings |
|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $32,802 | $10,627 |
$32,802
342,643
kWh
|
|
| 02 | 4.652: Replace existing equipment with more suitable substitutes | $26,522 | $23,859 |
$26,522
277,142
kWh
|
|
| 03 | 2.6222: Use drying oven (batch type) on alternate days or other optimum schedule to run equipment with full loads | $11,003 | - |
$11,003
114,975
kWh
|
|
| 04 | 2.7135: Install occupancy sensors | $1,600 | $620 |
$1,600
16,724
kWh
|
|
| 05 | 2.7135: Install occupancy sensors | $362 | $1,013 |
$362
3,783
kWh
|
|
| 06 | 2.4221: Install compressor air intakes in coolest locations | $888 | $1,098 |
$888
9,283
kWh
|
|
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,104 | - |
$4,104
42,886
kWh
|
|
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,788 | - |
$2,788
29,130
kWh
|
|
| 09 | 2.7261: Install timers and/or thermostats | $858 | $990 |
$858
8,966
kWh
|
|
| TOTAL RECOMMENDED | $80,927 | $38,207 |
$80,927
845,532
kWh
|
||
| TOTAL IMPLEMENTED | $67,074 | $35,476 |
$67,074
700,767
kWh
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs