ITAC Assessment: OK0784
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ITAC Assessment: OK0784
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Assessment Year 2009
Principal Product agricultural twines
NAICS 314994: Rope, Cordage, Twine, Tire Cord, and Tire Fabric Mills
SIC 2298: Cordage and Twine
Sales Range $10
M
to 50
M
# of Employees 135
Plant Area 120,000
ft2
Annual Production 2,555,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,357,920 14,196,000
kWh
Natural Gas $20,770 1,730
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $80,927 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $67,074

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings
01 2.2511: Insulate bare equipment $32,802 $10,627 $32,802
342,643
kWh
02 4.652: Replace existing equipment with more suitable substitutes $26,522 $23,859 $26,522
277,142
kWh
03 2.6222: Use drying oven (batch type) on alternate days or other optimum schedule to run equipment with full loads $11,003 - $11,003
114,975
kWh
04 2.7135: Install occupancy sensors $1,600 $620 $1,600
16,724
kWh
05 2.7135: Install occupancy sensors $362 $1,013 $362
3,783
kWh
06 2.4221: Install compressor air intakes in coolest locations $888 $1,098 $888
9,283
kWh
07 2.4231: Reduce the pressure of compressed air to the minimum required $4,104 - $4,104
42,886
kWh
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,788 - $2,788
29,130
kWh
09 2.7261: Install timers and/or thermostats $858 $990 $858
8,966
kWh
TOTAL RECOMMENDED $80,927 $38,207 $80,927
845,532
kWh
TOTAL IMPLEMENTED $67,074 $35,476 $67,074
700,767
kWh
Yearly Savings* Imp'd Cost* Electricity Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs