ITAC Assessment: OK0739
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ITAC Assessment: OK0739
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Assessment Year 2006
Principal Product Vehicle Bumpers
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 352,793
ft2
Annual Production 400,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,535,365 33,258,480
kWh
Electricity Demand $449,463 69,362
kW-mo/yr
Natural Gas $1,081,143 123,600
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $311,322 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,475

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,798 $9,750 $2,798
121,109
kWh
-
02 4.131: Modify process to reduce material use/cost $156,872 $2,175,000 $156,872
1,472,640
kWh
-
03 2.2414: Use waste heat from hot flue gases to preheat $139,230 $39,852 - $139,230
-
MMBtu
04 2.6231: Utilize controls to operate equipment only when needed $3,011 $390 $3,011
65,170
kWh
-
05 2.6231: Utilize controls to operate equipment only when needed $5,090 $7,944 $5,090
220,339
kWh
-
06 2.4221: Install compressor air intakes in coolest locations $2,587 $191 $2,587
61,921
kWh
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,734 $9,485 $1,734
1,298
kWh
-
TOTAL RECOMMENDED $311,322 $2,242,612 $172,092
1,942,477
kWh
$139,230
-
MMBtu
TOTAL IMPLEMENTED $10,475 $17,885 $10,475
403,369
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs