ITAC Assessment: BD0324
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ITAC Assessment: BD0324
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Assessment Year 2007
Principal Product crank shafts
NAICS 332111: Iron and Steel Forging
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 175,000
ft2
Annual Production 800,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,011,349 15,220,614
kWh
Natural Gas $98,297 12,071
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $82,854 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $82,854

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7447: Install vinyl strip / high speed / air curtain doors $58,812 $12,000 - - $58,812
-
MMBtu
- -
02 2.7231: Use radiant heater for spot heating $17,557 $16,000 - - $17,557
-
MMBtu
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,458 $4,133 $1,718
71,011
kWh
$1,646
-
kW-mo/yr
- $62 $32
04 2.7134: Use photocell controls $594 $200 $174
7,176
kWh
$399
-
kW-mo/yr
- $7 $14
05 2.7111: Reduce illumination to minimum necessary levels $526 $300 $233
9,642
kWh
$266
-
kW-mo/yr
- $18 $9
06 2.7142: Utilize higher efficiency lamps and/or ballasts $219 $270 $64
2,663
kWh
$43
-
kW-mo/yr
- $48 $64
07 2.4234: Cool compressor air intake with heat exchanger $1,688 $2,500 - - $1,688
-
MMBtu
- -
TOTAL RECOMMENDED $82,854 $35,403 $2,189
90,492
kWh
$2,354
-
kW-mo/yr
$78,057
-
MMBtu
$135 $119
TOTAL IMPLEMENTED $82,854 $35,403 $2,189
90,492
kWh
$2,354
-
kW-mo/yr
$78,057
-
MMBtu
$135 $119
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs