ITAC Assessment: OK0718
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ITAC Assessment: OK0718
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Assessment Year 2005
Principal Product Derivatives of guar gum
NAICS 325194: Cyclic Crude, Intermediate, and Gum and Wood Chemical Manufacturing
SIC 2861: Gum and Wood Chemicals
Sales Range $10
M
to 50
M
# of Employees 95
Plant Area 100,000
ft2
Annual Production 28,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,289,538 21,211,936
kWh
Electricity Demand $140,806 -
Electricity Fees $38,635 -
Natural Gas $997,942 141,963
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $55,238 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,701

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.4151: Develop a repair/replace policy $12,970 $500 $12,141
199,035
kWh
$829
-
kW-mo/yr
- -
02 2.4239: Eliminate or reduce compressed air usage $13,021 $40,875 $13,021
213,467
kWh
- - -
03 2.4227: Use compressor air filters $5,034 $459 $4,713
77,263
kWh
$321
-
kW-mo/yr
- -
04 2.1233: Analyze flue gas for proper air/fuel ratio $4,239 $8,030 - - $4,239
-
MMBtu
-
05 2.2441: Preheat boiler makeup water with waste process heat $2,243 $5,175 - - $2,243
-
MMBtu
-
06 2.2511: Insulate bare equipment $1,343 $1,693 - - $1,343
-
MMBtu
-
07 2.2515: Use optimum thickness insulation $2,162 $1,710 - - $2,162
-
MMBtu
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $14,226 $66,500 $10,340
169,506
kWh
$704
-
kW-mo/yr
- $3,182
TOTAL RECOMMENDED $55,238 $124,942 $40,215
659,271
kWh
$1,854
-
kW-mo/yr
$9,987
-
MMBtu
$3,182
TOTAL IMPLEMENTED $30,701 $70,403 $22,481
368,541
kWh
$1,533
-
kW-mo/yr
$3,505
-
MMBtu
$3,182
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs