ITAC Assessment: OK0712
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ITAC Assessment: OK0712
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Assessment Year 2005
Principal Product Plastics Injection Molding
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 400
Plant Area 350,000
ft2
Annual Production 50,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,003,807 42,282,000
kWh
Electricity Demand $394,269 66,543
kW-mo/yr
Electricity Fees $431,845 -
Natural Gas $28,274 2,815
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $117,318 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $4,981 $11,356 $4,016
118,936
kWh
$965
-
kW-mo/yr
- - - -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $20,669 $7,920 $20,669
612,064
kWh
- - - - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $9,357 $23,560 $9,357
277,067
kWh
- - - - -
04 2.7135: Install occupancy sensors $672 $1,820 $672
19,885
kWh
- - - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $17,800 $5,000 $14,351
424,948
kWh
$3,449
-
kW-mo/yr
- - - -
06 2.2511: Insulate bare equipment $39,487 $48,800 $39,487
916,178
kWh
- - - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,142 $860 $166
4,906
kWh
$40
-
kW-mo/yr
- $936 - -
08 4.611: Begin a practice of predictive / preventative maintenance $4,000 $3,000 - - - - - $4,000
09 2.6231: Utilize controls to operate equipment only when needed $1,026 $3,377 $464
13,732
kWh
$562
-
kW-mo/yr
- - - -
10 2.7261: Install timers and/or thermostats $1,512 $660 - - $1,512
-
MMBtu
- - -
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,871 $1,327 $7,293
215,955
kWh
$1,778
-
kW-mo/yr
- $(-200.0) - -
12 4.821: Pay bills on time to avoid late fees $7,801 - - - - - $7,801 -
TOTAL RECOMMENDED $117,318 $107,680 $96,475
2,603,671
kWh
$6,794
-
kW-mo/yr
$1,512
-
MMBtu
$736 $7,801 $4,000
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs