ITAC Assessment: OK0686
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ITAC Assessment: OK0686
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Assessment Year 2004
Principal Product Sucker Rods
NAICS 332996: Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498: Fabricated Pipe and Pipe Fittings
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 230,000
ft2
Annual Production 35,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $568,031 12,383,440
kWh
Electricity Demand $1,689 5,630
kW-mo/yr
Electricity Fees $169,163 -
Natural Gas $1,279,845 218,484
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $111,908 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,089

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $13,360 $160 - $20,848
-
kW-mo/yr
- - - $(-7,488.0) -
02 3.4116: Meter recycled water (to reduce sewer charges) $1,472 $262 - - - $1,472
-
Tgal
- - -
03 2.7135: Install occupancy sensors $3,350 $1,136 $3,350
105,357
kWh
- - - - - -
04 2.6232: Install set-back timers $1,577 $1,320 - - $1,577
-
MMBtu
- - - -
05 3.5146: Utilize a central coolant system for cleaning and reuse of metal working fluid $70,533 $81,950 $(-713.0)
(-18,720)
kWh
- - - $16,740
-
gal
$(-5,200.0) $59,706
06 2.7142: Utilize higher efficiency lamps and/or ballasts $9,153 $36,618 $10,110
317,928
kWh
$1,827
-
kW-mo/yr
- - - - $(-2,784.0)
07 2.7142: Utilize higher efficiency lamps and/or ballasts $537 $2,550 $142
4,468
kWh
$27
-
kW-mo/yr
- - - - $368
08 2.2515: Use optimum thickness insulation $8,220 $40,318 - - $8,220
-
MMBtu
- - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $3,706 $22,116 $2,664
83,762
kWh
$1,042
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $111,908 $186,430 $15,553
492,795
kWh
$23,744
-
kW-mo/yr
$9,797
-
MMBtu
$1,472
-
Tgal
$16,740
-
gal
$(-12,688.0) $57,290
TOTAL IMPLEMENTED $16,089 $41,886 $13,602
427,753
kWh
$1,854
-
kW-mo/yr
$1,577
-
MMBtu
$1,472
-
Tgal
- - $(-2,416.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs