ITAC Assessment: OK0667
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ITAC Assessment: OK0667
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Assessment Year 2003
Principal Product Fittings, Plastic, Metal for Gas Distribution
NAICS 332996: Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498: Fabricated Pipe and Pipe Fittings
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 70,000
ft2
Annual Production 2,400,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $86,229 3,250,800
kWh
Electricity Demand $74,941 7,117
kW-mo/yr
Electricity Fees $12,579 -
Natural Gas $80,199 13,454
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $26,920 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 3.6193: Install equipment (eg compactor) to reduce disposal costs $1,098 $4,390 - - - $1,414
-
gal
$(-1,950.0) $1,634
02 3.5311: Recover and reuse waste material $1,957 $564 - - - $3,145
-
gal
$(-1,950.0) $762
03 2.7135: Install occupancy sensors $670 $760 $670
24,722
kWh
- - - - -
04 2.2437: Recover waste heat from equipment $4,471 $1,855 - - $4,471
-
MMBtu
- - -
05 2.2511: Insulate bare equipment $931 $185 $931
34,360
kWh
- - - - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $604 $643 $133
4,906
kWh
$55
-
kW-mo/yr
- - $260 $156
07 2.2511: Insulate bare equipment $551 $2,519 $551
20,348
kWh
- - - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,918 $367 $8,110
299,275
kWh
- - - $(-192.0) -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $652 $5,401 $221
8,160
kWh
$342
-
kW-mo/yr
- - - $89
10 2.4222: Install adequate dryers on air lines to eliminate blowdown $2,803 $500 $1,774
65,462
kWh
$1,029
-
kW-mo/yr
- - - -
11 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,265 - - $5,265
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $26,920 $17,184 $12,390
457,233
kWh
$6,691
-
kW-mo/yr
$4,471
-
MMBtu
$4,559
-
gal
$(-3,832.0) $2,641
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs