ITAC Assessment: OK0653
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ITAC Assessment: OK0653
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Assessment Year 2003
Principal Product Metal Stampings
NAICS
n/a
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 105
Plant Area 75,000
ft2
Annual Production 15
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $110,115 3,019,026
kWh
Electricity Demand $62,140 9,560
kW-mo/yr
Electricity Fees $5,336 -
Natural Gas $79,739 16,972
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $102,162 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,697

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $10,530 $6,844 - $10,530
-
kW-mo/yr
- -
02 2.2515: Use optimum thickness insulation $14,697 $8,210 - - $14,697
-
MMBtu
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,582 $600 $5,882
214,445
kWh
- - $(-300.0)
04 2.2442: Preheat combustion air with waste heat $3,904 $13,860 - - $3,904
-
MMBtu
-
05 2.6232: Install set-back timers $5,337 $3,280 - - $5,337
-
MMBtu
-
06 4.513: Re-arrange equipment layout to reduce labor costs $25,432 $4,800 - - - $25,432
07 4.446: Automate finishing process $36,680 $73,250 - - - $36,680
TOTAL RECOMMENDED $102,162 $110,844 $5,882
214,445
kWh
$10,530
-
kW-mo/yr
$23,938
-
MMBtu
$61,812
TOTAL IMPLEMENTED $14,697 $8,210 - - $14,697
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs