ITAC Assessment: OK0646
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ITAC Assessment: OK0646
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Assessment Year 2002
Principal Product Wheat Flour
NAICS
n/a
SIC 2041: Flour and Other Grain Mill Products
Sales Range $10
M
to 50
M
# of Employees 23
Plant Area 21,000
ft2
Annual Production 50,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Oklahoma

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $181,699 5,047,200
kWh
Electricity Demand $72,924 -
Electricity Fees $61,163 -
Natural Gas $32,273 5,451
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,914 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,633

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.3212: Optimize plant power factor $1,976 $3,150 - - - $1,976 -
02 2.6232: Install set-back timers $469 $93 - $469
-
MMBtu
- - -
03 3.4116: Meter recycled water (to reduce sewer charges) $659 - - - - $659 -
04 3.6192: Use a less expensive method of waste removal $13,960 - - - $(-1,040.0) $15,000 -
05 2.6231: Utilize controls to operate equipment only when needed $113 $60 $113
3,154
kWh
- - - -
06 2.4224: Upgrade controls on compressors $1,858 $150 $2,258
62,735
kWh
- $(-200.0) - $(-200.0)
07 2.2136: Install / repair insulation on steam lines $3,545 $5,270 - $3,545
-
MMBtu
- - -
08 2.1243: Use heat from boiler blowdown to preheat boiler feed water $8,334 $9,000 - $8,334
-
MMBtu
- - -
TOTAL RECOMMENDED $30,914 $17,723 $2,371
65,889
kWh
$12,348
-
MMBtu
$(-1,240.0) $17,635 $(-200.0)
TOTAL IMPLEMENTED $18,633 $5,363 - $4,014
-
MMBtu
$(-1,040.0) $15,659 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs