ITAC Assessment: OK0628
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ITAC Assessment: OK0628
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Assessment Year 2001
Principal Product Wrenches
NAICS
n/a
SIC 3423: Hand and Edge Tools, Except Machine Tools and Handsaws
Sales Range $50
M
to 100
M
# of Employees 600
Plant Area 195,000
ft2
Annual Production 44,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,185,304 39,880,800
kWh
Electricity Demand $438,581 92,570
kW-mo/yr
Electricity Fees $109,327 -
Natural Gas $792,675 137,377
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $654,261 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $129,360

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.6232: Install set-back timers $8,150 $310 - - $8,150
-
MMBtu
-
02 2.7135: Install occupancy sensors $357 $613 $357
11,987
kWh
- - -
03 2.2136: Install / repair insulation on steam lines $2,940 $3,013 - - $2,940
-
MMBtu
-
04 2.1243: Use heat from boiler blowdown to preheat boiler feed water $2,448 $1,500 - - $2,448
-
MMBtu
-
05 2.2121: Increase amount of condensate returned $39,477 $20,922 - - $39,477
-
MMBtu
-
06 2.4221: Install compressor air intakes in coolest locations $75,988 $752 $62,391
2,093,640
kWh
$13,597
-
kW-mo/yr
- -
07 2.1121: Use insulation in furnaces to facilitate heating / cooling $20,767 $5,653 - - $20,767
-
MMBtu
-
08 2.2442: Preheat combustion air with waste heat $456,570 $93,000 - - $456,570
-
MMBtu
-
09 4.132: Purchase new equipment to reduce material use / cost $5,452 $500 - - - $5,452
10 2.1311: Replace electrically-operated equipment with fossil fuel equipment $42,112 $100,000 - - - $42,112
TOTAL RECOMMENDED $654,261 $226,263 $62,748
2,105,627
kWh
$13,597
-
kW-mo/yr
$530,352
-
MMBtu
$47,564
TOTAL IMPLEMENTED $129,360 $27,110 $62,748
2,105,627
kWh
$13,597
-
kW-mo/yr
$53,015
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs