ITAC Assessment: OK0530
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ITAC Assessment: OK0530
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Assessment Year 1997
Principal Product Wire forms, springs, grills
NAICS
n/a
SIC 3496: Miscellaneous Fabricated Wire Products
Sales Range $1
M
to 5
M
# of Employees 85
Plant Area 65,000
ft2
Annual Production 3,000,000
lb
Production Hrs. Annual 4,380
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $77,984 1,183,177
kWh
Electricity Demand $31,289 4,988
kW-mo/yr
Electricity Fees $8,322 -
Natural Gas $45,561 9,779
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $39,303 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,605 - n/a $1,706
31,067
kWh
$906
-
kW-mo/yr
$1,993 - - -
02 2.8113: Purchase gas directly from a contract gas supplier $4,324 $7,801 n/a - - - $4,324
-
MMBtu
- -
03 2.4221: Install compressor air intakes in coolest locations $594 $548 n/a $385
7,034
kWh
$209
-
kW-mo/yr
- - - -
04 2.6232: Install set-back timers $734 $252 n/a - - - $734
-
MMBtu
- -
05 2.2313: Use batch firing with kiln "furniture" specifically designed $172 - n/a $172
3,224
kWh
- - - - -
06 4.423: Move product using mechanical means $24,230 $60,000 n/a $(-485.0)
(-3,810)
kWh
- - - - $24,715
07 4.652: Replace existing equipment with more suitable substitutes $548 $1,040 n/a $173
2,638
kWh
- - - - $375
08 3.4111: Use closed cycle process to minimize waste water production $4,096 $8,570 n/a $(-124.0)
(-2,345)
kWh
- - - $4,220
-
lb
-
TOTAL RECOMMENDED $39,303 $78,211 $1,827
37,808
kWh
$1,115
-
kW-mo/yr
$1,993 $5,058
-
MMBtu
$4,220
-
lb
$25,090
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs