| Assessment Year | 1997 |
|---|---|
| Principal Product | Steel Doors |
| NAICS |
n/a
|
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $100 M to 500M |
| # of Employees | 52 |
| Plant Area |
120,000
ft2
|
| Annual Production | 5,000
thousand feet
|
| Production Hrs. Annual | 3,320
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $75,951 | 1,121,336 |
kWh
|
$0.068 |
| Electricity Demand | $28,424 | 3,651 |
kW-mo/yr
|
$7.79 |
| Electricity Fees | $4,784 | - |
|
- |
| Natural Gas | $7,066 | 1,223 |
MMBtu
|
$5.78 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $130,624 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $75,254 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $3,967 | $170 |
$2,976
43,962
kWh
|
$991
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7261: Install timers and/or thermostats | $2,948 | $1,330 | - | - |
$2,948
-
MMBtu
|
- | - | |
| 03 | 2.2437: Recover waste heat from equipment | $2,173 | $1,500 | - | - |
$2,173
-
MMBtu
|
- | - | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $872 | $360 |
$750
7,620
kWh
|
$122
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $435 | $32 |
$276
4,103
kWh
|
$159
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.2515: Use optimum thickness insulation | $2,717 | $11,160 | - | - |
$2,717
-
MMBtu
|
- | - | |
| 07 | 4.112: Replace old machine with new automatic multi-station tool | $1,164 | $2,120 |
$1,203
17,878
kWh
|
$(-39.0)
-
kW-mo/yr
|
- | - | - | |
| 08 | 4.111: Add equipment/ operators to reduce production bottleneck | $30,328 | $155,000 | - | - | - | - | $30,328 | |
| 09 | 4.122: Develop standard procedures to improve internal yields | $60,656 | $12,000 | - | - | - | - | $60,656 | |
| 10 | 4.111: Add equipment/ operators to reduce production bottleneck | $15,164 | $20,000 | - | - | - | - | $15,164 | |
| 11 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $8,160 | $20,000 | - | - | - |
$8,160
-
lb
|
- | |
| 12 | 4.221: Use only amount of packaging material necessary | $2,040 | - | - | - | - |
$2,040
-
lb
|
- | |
| TOTAL RECOMMENDED | $130,624 | $223,672 |
$5,205
73,563
kWh
|
$1,233
-
kW-mo/yr
|
$7,838
-
MMBtu
|
$10,200
-
lb
|
$106,148 | ||
| TOTAL IMPLEMENTED | $75,254 | $34,682 |
$5,205
73,563
kWh
|
$1,233
-
kW-mo/yr
|
- |
$8,160
-
lb
|
$60,656 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs