ITAC Assessment: NL0040
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ITAC Assessment: NL0040
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Assessment Year 2019
Principal Product Blood and Urine Collection Products
NAICS 339112: Surgical and Medical Instrument Manufacturing
SIC 3841: Surgical and Medical Instruments and Apparatus
Sales Range $100
M
to 500
M
# of Employees 563
Plant Area 300,000
ft2
Annual Production 4,000,000,000
units
Production Hrs. Annual 8,064
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,719,321 48,735,604
kWh
Electricity Demand $1,296,943 81,594
kW-mo/yr
Electricity Fees $22,673 -
Natural Gas $170,136 32,053
MMBtu
Waste Disposal Costs
Water Usage $174,574 91,561
Tgal
Water Disposal $193,855 91,561
Tgal
TOTAL YEARLY COSTS $4,577,502
RECOMMENDED SAVINGS* $218,597 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $62,950

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.3212: Optimize plant power factor $106,822 $130,000 - - - - - - - - $106,822
02 4.652: Replace existing equipment with more suitable substitutes $38,925 $150,000 $27,366
488,678
kWh
$11,559
-
kW-mo/yr
- - - - - - -
03 3.4116: Meter recycled water (to reduce sewer charges) $25,402 $1,697 - - - - $25,402
-
Tgal
- - - -
04 2.2113: Repair or replace steam traps $16,450 $4,500 - - $18,250
-
MMBtu
- - $(-1,800.0) - - -
05 2.7444: Close holes and openings in building such as broken windows $10,400 $51,350 - - - - - - - - $10,400
06 3.5314: Use in-process recycling whenever possible $9,900 $3,660 - - - - - - $9,900 - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,049 $18,439 $9,589
171,197
kWh
- - - - $(-1,440.0) - $(-100.0) -
08 3.5131: Recycle white water $2,649 $1,000 - - - $408
-
Tgal
$600
-
Tgal
- - $1,641 -
TOTAL RECOMMENDED $218,597 $360,646 $36,955
659,875
kWh
$11,559
-
kW-mo/yr
$18,250
-
MMBtu
$408
-
Tgal
$26,002
-
Tgal
$(-3,240.0) $9,900 $1,541 $117,222
TOTAL IMPLEMENTED $62,950 $76,986 $9,589
171,197
kWh
- $18,250
-
MMBtu
$408
-
Tgal
$26,002
-
Tgal
$(-3,240.0) - $1,541 $10,400
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs