| Assessment Year | 2000 |
|---|---|
| Principal Product | Die cast Aluminum |
| NAICS |
n/a
|
| SIC | 3365: Aluminum Foundries |
| Sales Range | $50 M to 100M |
| # of Employees | 630 |
| Plant Area |
480,000
ft2
|
| Annual Production | 9,000,000
pieces
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $917,589 | 50,178,195 |
kWh
|
$0.018 |
| Electricity Demand | $878,565 | 93,687 |
kW-mo/yr
|
$9.38 |
| Electricity Fees | $40,354 | - |
|
- |
| Natural Gas | $1,199,398 | 430,307 |
MMBtu
|
$2.79 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $70,409 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $27,009 | $4,500 |
$17,342
802,462
kWh
|
$9,667
-
kW-mo/yr
|
- | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,145 | $400 |
$2,145
98,183
kWh
|
- | - | - | |
| 03 | 2.7111: Reduce illumination to minimum necessary levels | $507 | $40 |
$342
12,309
kWh
|
$165
-
kW-mo/yr
|
- | - | |
| 04 | 2.4151: Develop a repair/replace policy | $8,389 | $43,959 |
$4,440
277,550
kWh
|
$3,949
-
kW-mo/yr
|
- | - | |
| 05 | 2.3212: Optimize plant power factor | $11,327 | $22,922 | - | - | $11,327 | - | |
| 06 | 4.425: Eliminate/reduce redundant inspections | $(-3,501.0) | $6,210 | - | - | - | $(-3,501.0) | |
| 07 | 2.8121: Apply for tax-free status for energy purchases | $24,533 | $250 | - | - | $24,533 | - | |
| TOTAL RECOMMENDED | $70,409 | $78,281 |
$24,269
1,190,504
kWh
|
$13,781
-
kW-mo/yr
|
$35,860 | $(-3,501.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs