ITAC Assessment: ND0343
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ITAC Assessment: ND0343
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Assessment Year 2000
Principal Product Die cast Aluminum
NAICS
n/a
SIC 3365: Aluminum Foundries
Sales Range $50
M
to 100
M
# of Employees 630
Plant Area 480,000
ft2
Annual Production 9,000,000
pieces
Production Hrs. Annual 8,736
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $917,589 50,178,195
kWh
Electricity Demand $878,565 93,687
kW-mo/yr
Electricity Fees $40,354 -
Natural Gas $1,199,398 430,307
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $70,409 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings
01 2.4221: Install compressor air intakes in coolest locations $27,009 $4,500 $17,342
802,462
kWh
$9,667
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,145 $400 $2,145
98,183
kWh
- - -
03 2.7111: Reduce illumination to minimum necessary levels $507 $40 $342
12,309
kWh
$165
-
kW-mo/yr
- -
04 2.4151: Develop a repair/replace policy $8,389 $43,959 $4,440
277,550
kWh
$3,949
-
kW-mo/yr
- -
05 2.3212: Optimize plant power factor $11,327 $22,922 - - $11,327 -
06 4.425: Eliminate/reduce redundant inspections $(-3,501.0) $6,210 - - - $(-3,501.0)
07 2.8121: Apply for tax-free status for energy purchases $24,533 $250 - - $24,533 -
TOTAL RECOMMENDED $70,409 $78,281 $24,269
1,190,504
kWh
$13,781
-
kW-mo/yr
$35,860 $(-3,501.0)
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs