ITAC Assessment: ND0339
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ITAC Assessment: ND0339
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Assessment Year 1999
Principal Product Cable Reels
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 77
Plant Area 100,000
ft2
Annual Production 3,900,000
lb
Production Hrs. Annual 8,568
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $95,622 4,619,285
kWh
Electricity Demand $81,389 10,668
kW-mo/yr
Natural Gas $21,661 3,707
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $17,009 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,801

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.4151: Develop a repair/replace policy $10,392 $26,632 $6,699
323,564
kWh
$2,650
-
kW-mo/yr
- - - - - $1,043
02 2.4221: Install compressor air intakes in coolest locations $455 $550 $308
14,947
kWh
$147
-
kW-mo/yr
- - - - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $172 $100 $172
8,206
kWh
- - - - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $(-44.0) $640 $82
4,103
kWh
$42
-
kW-mo/yr
- - - $(-308.0) $140 -
05 2.1311: Replace electrically-operated equipment with fossil fuel equipment $264 $480 $174
8,499
kWh
$310
-
kW-mo/yr
- $(-220.0)
-
MMBtu
- - - -
06 4.611: Begin a practice of predictive / preventative maintenance $160 - - - - - - $160 - -
07 4.821: Pay bills on time to avoid late fees $2,469 - - - $2,469 - - - - -
08 4.821: Pay bills on time to avoid late fees $1,228 $150 - - - - $1,228
-
Tgal
- - -
09 2.3212: Optimize plant power factor $1,913 $9,330 - - $1,913 - - - - -
TOTAL RECOMMENDED $17,009 $37,882 $7,435
359,319
kWh
$3,149
-
kW-mo/yr
$4,382 $(-220.0)
-
MMBtu
$1,228
-
Tgal
$(-148.0) $140 $1,043
TOTAL IMPLEMENTED $2,801 $100 $172
8,206
kWh
- $2,469 - - $160 - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs