ITAC Assessment: TT0087
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ITAC Assessment: TT0087
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Assessment Year 2012
Principal Product Porcelain Floor Tile
NAICS 327120: Clay Building Material and Refractories Manufacturing
SIC 3255: Clay Refractories
Sales Range $100
M
to 500
M
# of Employees 450
Plant Area 750,000
ft2
Annual Production 3,000
thousand feet
Production Hrs. Annual 8,760
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,633,766 30,339,485
kWh
Electricity Demand $808,729 101,422
kW-mo/yr
Natural Gas $2,145,767 448,793
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $905,573 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $535,231

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $8,692 $10,000 - - $8,692
-
MMBtu
02 2.2437: Recover waste heat from equipment $332,198 $240,000 - - $332,198
-
MMBtu
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,922 $3,000 $10,672
197,642
kWh
$2,250
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,063 $3,000 $5,829
107,958
kWh
$1,234
-
kW-mo/yr
-
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $9,302 $30,000 $9,302
172,262
kWh
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $24,772 $20 $24,772
458,742
kWh
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $356,049 $220,018 $294,024
5,444,880
kWh
$62,025
-
kW-mo/yr
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $494 $5,940 $408
7,560
kWh
$86
-
kW-mo/yr
-
09 2.7142: Utilize higher efficiency lamps and/or ballasts $538 $858 $444
8,224
kWh
$94
-
kW-mo/yr
-
10 2.7142: Utilize higher efficiency lamps and/or ballasts $700 $5,850 $578
10,710
kWh
$122
-
kW-mo/yr
-
11 2.7142: Utilize higher efficiency lamps and/or ballasts $7,312 $20,358 $6,038
111,812
kWh
$1,274
-
kW-mo/yr
-
12 2.7142: Utilize higher efficiency lamps and/or ballasts $693 $1,225 $572
10,584
kWh
$121
-
kW-mo/yr
-
13 2.7142: Utilize higher efficiency lamps and/or ballasts $134,178 $87,250 $110,814
2,052,120
kWh
$23,364
-
kW-mo/yr
-
14 2.7142: Utilize higher efficiency lamps and/or ballasts $1,937 $23,284 $1,600
29,635
kWh
$337
-
kW-mo/yr
-
15 2.7142: Utilize higher efficiency lamps and/or ballasts $6,403 $10,218 $5,288
97,936
kWh
$1,115
-
kW-mo/yr
-
16 2.7142: Utilize higher efficiency lamps and/or ballasts $858 $7,176 $709
13,138
kWh
$149
-
kW-mo/yr
-
17 2.7142: Utilize higher efficiency lamps and/or ballasts $1,120 $3,120 $925
17,136
kWh
$195
-
kW-mo/yr
-
18 2.7142: Utilize higher efficiency lamps and/or ballasts $342 $595 $277
5,141
kWh
$65
-
kW-mo/yr
-
TOTAL RECOMMENDED $905,573 $671,912 $472,252
8,745,480
kWh
$92,431
-
kW-mo/yr
$340,890
-
MMBtu
TOTAL IMPLEMENTED $535,231 $390,614 $447,939
8,295,207
kWh
$87,292
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs