| Assessment Year | 1999 |
|---|---|
| Principal Product | Precision Metal Parts |
| NAICS |
n/a
|
| SIC | 3451: Screw Machine Products |
| Sales Range | $10 M to 50M |
| # of Employees | 275 |
| Plant Area |
150,000
ft2
|
| Annual Production | 10,000,000
pieces
|
| Production Hrs. Annual | 5,460
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $192,660 | 15,410,903 |
kWh
|
$0.013 |
| Electricity Demand | $113,029 | 13,273 |
kW-mo/yr
|
$8.52 |
| Electricity Fees | $17,142 | - |
|
- |
| Natural Gas | $30,060 | 7,554 |
MMBtu
|
$3.98 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $118,020 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $109,364 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.222: Purchase re-conditioned material instead of new | $103,932 | - |
$(-4,810.0)
(-115,182)
kWh
|
$(-2,155.0)
-
kW-mo/yr
|
- | - | - | - | - | $110,897 | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $2,787 | $3,000 |
$1,839
50,703
kWh
|
$948
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 03 | 3.5113: Sell oil to recycler | $3,120 | $250 | - | - | - | - |
$3,120
-
gal
|
- | - | - | |
| 04 | 3.5146: Utilize a central coolant system for cleaning and reuse of metal working fluid | $1,555 | $7,050 | - | - | - | - |
$1,555
-
gal
|
- | - | - | |
| 05 | 2.3212: Optimize plant power factor | $2,989 | $12,575 | - | - | $2,989 | - | - | - | - | - | |
| 06 | 3.5316: Contract a wood pallet recycling company | $1,378 | $125 | - | - | - | - | - |
$1,378
-
lb
|
- | - | |
| 07 | 4.231: Purchase equipment instead of leasing | $1,031 | $3,000 | - | - | $1,031 | - | - | - | - | - | |
| 08 | 2.3134: Shift from daytime to nighttime operation | $730 | $125 | - |
$613
-
kW-mo/yr
|
$117 | - | - | - | - | - | |
| 09 | 4.811: Demolish old building to reduce tax and insurance bills | $203 | $203 | - | - | - |
$203
-
MMBtu
|
- | - | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $158 | $130 |
$158
4,396
kWh
|
- | - | - | - | - | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $137 | $195 |
$84
879
kWh
|
- | - | - | - | - | $53 | - | |
| TOTAL RECOMMENDED | $118,020 | $26,653 |
$(-2,729.0)
(-59,204)
kWh
|
$(-594.0)
-
kW-mo/yr
|
$4,137 |
$203
-
MMBtu
|
$4,675
-
gal
|
$1,378
-
lb
|
$53 | $110,897 | ||
| TOTAL IMPLEMENTED | $109,364 | $19,880 |
$(-4,652.0)
(-110,786)
kWh
|
$(-1,542.0)
-
kW-mo/yr
|
$3,106 | - |
$1,555
-
gal
|
- | - | $110,897 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs