| Assessment Year | 1999 |
|---|---|
| Principal Product | Welding wire |
| NAICS |
n/a
|
| SIC | 3496: Miscellaneous Fabricated Wire Products |
| Sales Range | $10 M to 50M |
| # of Employees | 250 |
| Plant Area |
350,000
ft2
|
| Annual Production | 105,000,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $798,797 | 15,994,725 |
kWh
|
$0.050 |
| Electricity Demand | $368,402 | 32,316 |
kW-mo/yr
|
$11.40 |
| Natural Gas | $125,534 | 29,089 |
MMBtu
|
$4.32 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,166,011 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $74,695 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Energy Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat | $862,392 | $1,300,000 |
$569,184
10,164,127
kWh
|
$165,528
-
kW-mo/yr
|
$(-608,029.0)
-
MMBtu
|
$735,709
-
MMBtu
|
- | - | - | - | - | - | - | - | |
| 02 | 4.114: Add/modify equipment to improve drying process | $134,400 | $400,000 | - | - | - | - | - | - | - | - | $134,400 | - | - | - | |
| 03 | 3.4115: Recover and reuse cooling water | $52,000 | $140,000 | - | - | - | - |
$35,000
-
Tgal
|
- | - | - | - | $17,000 | - | - | |
| 04 | 4.423: Move product using mechanical means | $39,393 | $10,000 | - | - | - | - | - | - | - | - | $16,800 | - | - | $22,593 | |
| 05 | 3.4153: Use counter current rinsing to reduce waste water | $27,840 | $3,500 | - | - | - | - |
$27,840
-
Tgal
|
- | - | - | - | - | - | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $27,804 | $11,744 |
$23,126
412,954
kWh
|
$4,678
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $19,051 | $30,337 |
$14,248
254,396
kWh
|
$4,803
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | - | - | |
| 08 | 3.5111: Filter and reuse hydraulic oil | $1,713 | $2,500 | - | - | - | - | - | - |
$492
-
gal
|
$(-129.0)
-
lb
|
- | - | $1,350 | - | |
| 09 | 3.8136: Switch to a solvent that can be cleaned and re-used | $1,418 | - | - | - | - | - | - |
$(-400.0)
-
gal
|
$1,448
-
gal
|
- | - | - | $370 | - | |
| TOTAL RECOMMENDED | $1,166,011 | $1,898,081 |
$606,558
10,831,477
kWh
|
$175,009
-
kW-mo/yr
|
$(-608,029.0)
-
MMBtu
|
$735,709
-
MMBtu
|
$62,840
-
Tgal
|
$(-400.0)
-
gal
|
$1,940
-
gal
|
$(-129.0)
-
lb
|
$151,200 | $17,000 | $1,720 | $22,593 | ||
| TOTAL IMPLEMENTED | $74,695 | $45,581 |
$37,374
667,350
kWh
|
$9,481
-
kW-mo/yr
|
- | - |
$27,840
-
Tgal
|
- | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Energy Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs