ITAC Assessment: ND0274
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ITAC Assessment: ND0274
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Assessment Year 1997
Principal Product Machine Forgings
NAICS
n/a
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 138
Plant Area 90,000
ft2
Annual Production 3,200,000
pieces
Production Hrs. Annual 6,560
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $323,785 6,342,907
kWh
Electricity Demand $130,778 13,389
kW-mo/yr
Natural Gas $109,191 21,349
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,783 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,783

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4133: Use most efficient type of electric motors $9,097 $1,655 $6,459
126,905
kWh
$2,638
-
kW-mo/yr
-
02 2.3212: Optimize plant power factor $10,153 $15,462 - $10,153
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,526 $240 $4,633
91,149
kWh
$1,893
-
kW-mo/yr
-
04 2.4221: Install compressor air intakes in coolest locations $2,078 $1,500 $1,475
29,015
kWh
$603
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $460 $650 $327
3,224
kWh
$133
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $297 $144 $211
4,103
kWh
$86
-
kW-mo/yr
-
07 2.7444: Close holes and openings in building such as broken windows $172 $449 - - $172
-
MMBtu
TOTAL RECOMMENDED $28,783 $20,100 $13,105
254,396
kWh
$15,506
-
kW-mo/yr
$172
-
MMBtu
TOTAL IMPLEMENTED $28,783 $20,100 $13,105
254,396
kWh
$15,506
-
kW-mo/yr
$172
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs