ITAC Assessment: ND0269
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ITAC Assessment: ND0269
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Assessment Year 1997
Principal Product gray iron and stainless steel castings
NAICS
n/a
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 175
Plant Area 125,000
ft2
Annual Production 15,000,000
lb
Production Hrs. Annual 6,448
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $351,024 9,690,504
kWh
Electricity Demand $574,540 64,169
kW-mo/yr
Natural Gas $207,546 165,110
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $213,269 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $144,546

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $144,546 $20,000 - $144,546
-
kW-mo/yr
- - -
02 2.3212: Optimize plant power factor $61,578 $49,200 - - $61,578 - -
03 2.7444: Close holes and openings in building such as broken windows $2,574 $315 - - - $2,574
-
MMBtu
-
04 2.4221: Install compressor air intakes in coolest locations $1,446 $400 $1,446
31,067
kWh
- - - -
05 2.7291: Reschedule and rearrange multiple-source heating systems $909 $30 - - - $909
-
MMBtu
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $791 $300 $791
16,999
kWh
- - - -
07 2.7135: Install occupancy sensors $718 $600 $718
15,240
kWh
- - - -
08 2.8121: Apply for tax-free status for energy purchases $536 $250 - - - - $536
-
Tgal
09 2.7142: Utilize higher efficiency lamps and/or ballasts $171 $495 $171
3,810
kWh
- - - -
TOTAL RECOMMENDED $213,269 $71,590 $3,126
67,116
kWh
$144,546
-
kW-mo/yr
$61,578 $3,483
-
MMBtu
$536
-
Tgal
TOTAL IMPLEMENTED $144,546 $20,000 - $144,546
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs