ITAC Assessment: ND0243
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ITAC Assessment: ND0243
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Assessment Year 1996
Principal Product Auto Ignition Wire
NAICS
n/a
SIC 3694: Electrical Equipment for Internal Combustion Engines
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 60,000
ft2
Annual Production 5,000,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $59,018 1,405,334
kWh
Electricity Demand $35,858 3,835
kW-mo/yr
Electricity Fees $15,152 -
Natural Gas $17,893 3,893
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,497 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,594

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $345 $640 $186
4,103
kWh
$159
-
kW-mo/yr
- -
02 2.7447: Install vinyl strip / high speed / air curtain doors $290 $900 - - - $290
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,365 $556 $1,495
33,998
kWh
$870
-
kW-mo/yr
- -
04 2.6218: Turn off equipment when not in use $564 $100 $564
12,896
kWh
- - -
05 2.1311: Replace electrically-operated equipment with fossil fuel equipment $169 $400 $(-14.0)
(-879)
kWh
$75
-
kW-mo/yr
$108 -
06 2.6121: Reduce hot water temperature to the minimum required $41 - $41
879
kWh
- - -
07 2.4133: Use most efficient type of electric motors $4,889 $10,440 $3,094
70,340
kWh
$1,795
-
kW-mo/yr
- -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $855 $1,120 $541
12,309
kWh
$314
-
kW-mo/yr
- -
09 2.3212: Optimize plant power factor $265 $192 - - $265 -
10 2.4221: Install compressor air intakes in coolest locations $518 $250 $518
11,723
kWh
- - -
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,180 $800 $7,180
163,247
kWh
- - -
12 2.2437: Recover waste heat from equipment $496 $700 - - - $496
-
MMBtu
13 2.1311: Replace electrically-operated equipment with fossil fuel equipment $10,520 $30,000 - - $10,520 -
TOTAL RECOMMENDED $28,497 $46,098 $13,605
308,616
kWh
$3,213
-
kW-mo/yr
$10,893 $786
-
MMBtu
TOTAL IMPLEMENTED $15,594 $12,988 $12,374
281,360
kWh
$2,665
-
kW-mo/yr
$265 $290
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs