ITAC Assessment: ND0237
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ITAC Assessment: ND0237
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Assessment Year 1996
Principal Product thermoplastics
NAICS
n/a
SIC 3081: Unsupported Plastics Film and Sheet
Sales Range $50
M
to 100
M
# of Employees 210
Plant Area 198,000
ft2
Annual Production 20,000,000
lb
Production Hrs. Annual 6,528
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,000,989 21,123,095
kWh
Electricity Demand $412,105 45,728
kW-mo/yr
Natural Gas $199,467 58,434
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $51,595 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4133: Use most efficient type of electric motors $8,670 $77,600 n/a $6,700
108,441
kWh
$1,970
-
kW-mo/yr
- -
02 2.3212: Optimize plant power factor $29,294 $54,000 n/a - - $29,294 -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,285 $240 n/a $4,285
75,029
kWh
- - -
04 2.4221: Install compressor air intakes in coolest locations $3,685 $1,000 n/a $3,685
59,789
kWh
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $413 $1,800 n/a $292
6,741
kWh
$121
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $654 $1,030 n/a $363
10,551
kWh
$291
-
kW-mo/yr
- -
07 2.1233: Analyze flue gas for proper air/fuel ratio $3,329 $3,000 n/a - - - $3,329
-
MMBtu
08 2.6218: Turn off equipment when not in use $1,197 - n/a $1,197
19,930
kWh
- - -
09 2.7447: Install vinyl strip / high speed / air curtain doors $68 $100 n/a - - - $68
-
MMBtu
TOTAL RECOMMENDED $51,595 $138,770 $16,522
280,481
kWh
$2,382
-
kW-mo/yr
$29,294 $3,397
-
MMBtu
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs