| Assessment Year | 1999 |
|---|---|
| Principal Product | Aluminum castings |
| NAICS |
n/a
|
| SIC | 3365: Aluminum Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 300 |
| Plant Area |
175,000
ft2
|
| Annual Production | 5,000,000
lb
|
| Production Hrs. Annual | 3,920
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $264,815 | 12,512,017 |
kWh
|
$0.021 |
| Electricity Demand | $341,359 | 24,348 |
kW-mo/yr
|
$14.02 |
| Natural Gas | $362,868 | 111,686 |
MMBtu
|
$3.25 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $449,580 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $407,265 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.611: Begin a practice of predictive / preventative maintenance | $238,622 | - | - | - | - | - | $219,872 | $18,750 | - | |
| 02 | 3.5221: Recycle casting sand | $159,120 | $310,000 |
$3,213
152,989
kWh
|
$15,007
-
kW-mo/yr
|
- | - | $65,300 | - | $75,600 | |
| 03 | 2.2442: Preheat combustion air with waste heat | $30,590 | $30,500 | - | - |
$30,590
-
MMBtu
|
- | - | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $10,431 | $6,000 |
$1,574
75,029
kWh
|
$3,197
-
kW-mo/yr
|
$7,426
-
MMBtu
|
- | $(-1,766.0) | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,523 | $14,669 |
$4,459
212,485
kWh
|
$5,064
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 3.4153: Use counter current rinsing to reduce waste water | $1,294 | $200 | - | - | - |
$1,294
-
Tgal
|
- | - | - | |
| TOTAL RECOMMENDED | $449,580 | $361,369 |
$9,246
440,503
kWh
|
$23,268
-
kW-mo/yr
|
$38,016
-
MMBtu
|
$1,294
-
Tgal
|
$283,406 | $18,750 | $75,600 | ||
| TOTAL IMPLEMENTED | $407,265 | $324,669 |
$7,672
365,474
kWh
|
$20,071
-
kW-mo/yr
|
- | - | $285,172 | $18,750 | $75,600 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs