ITAC Assessment: ND0226
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ITAC Assessment: ND0226
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Assessment Year 1995
Principal Product fuel rails
NAICS
n/a
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 550
Plant Area 130,000
ft2
Annual Production 6,300,000
pieces
Production Hrs. Annual 6,800
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $563,308 9,084,115
kWh
Natural Gas $104,524 17,979
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $35,853 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Gaseous Waste Savings
01 2.3212: Optimize plant power factor $5,630 $6,024 $5,630
-
kWh
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $770 $870 $770
12,309
kWh
- - - -
03 2.7447: Install vinyl strip / high speed / air curtain doors $189 $250 - $189
-
MMBtu
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $156 $740 $156
2,638
kWh
- - - -
05 2.4221: Install compressor air intakes in coolest locations $7,286 $3,500 $7,286
117,526
kWh
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,453 $750 $1,453
23,447
kWh
- - - -
07 2.6218: Turn off equipment when not in use $368 $1,080 $368
5,275
kWh
- - - -
08 2.4133: Use most efficient type of electric motors $8,974 $8,710 $8,974
144,783
kWh
- - - -
09 3.1191: Change procedures / equipment / operating conditions $6,558 $750 - - - - $6,558
-
lb
10 3.3128: Utilize other methods to remove contaminants $4,457 $3,000 - - $2,195
-
gal
$2,262
-
gal
-
11 3.1242: Allow drainage before withdrawing object $12 $15 - - $12
-
gal
- -
TOTAL RECOMMENDED $35,853 $25,689 $24,637
305,978
kWh
$189
-
MMBtu
$2,207
-
gal
$2,262
-
gal
$6,558
-
lb
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Gaseous Waste Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs