ITAC Assessment: ND0191
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ITAC Assessment: ND0191
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Assessment Year 1994
Principal Product steel tubing
NAICS
n/a
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $50
M
to 100
M
# of Employees 240
Plant Area 200,000
ft2
Annual Production 14,000,000
thousand feet
Production Hrs. Annual 6,656
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $426,428 6,621,630
kWh
Natural Gas $20,115 3,511
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $41,254 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,562

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4133: Use most efficient type of electric motors $17,658 $16,820 $17,658
274,326
kWh
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,442 $945 $14,442
224,209
kWh
-
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,471 - $5,471
84,994
kWh
-
04 2.7444: Close holes and openings in building such as broken windows $978 $275 - $978
-
MMBtu
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,271 $578 $1,271
19,637
kWh
-
06 2.7135: Install occupancy sensors $478 $800 $478
7,327
kWh
-
07 2.7447: Install vinyl strip / high speed / air curtain doors $160 $60 - $160
-
MMBtu
08 2.7142: Utilize higher efficiency lamps and/or ballasts $435 $1,140 $435
6,741
kWh
-
09 2.4221: Install compressor air intakes in coolest locations $308 $350 $308
4,689
kWh
-
10 2.7122: Disconnect ballasts $53 $183 $53
586
kWh
-
TOTAL RECOMMENDED $41,254 $21,151 $40,116
622,509
kWh
$1,138
-
MMBtu
TOTAL IMPLEMENTED $34,562 $18,861 $33,424
518,758
kWh
$1,138
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs