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ITAC Assessment: NC0616
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ITAC Assessment: NC0616
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
North Carolina State North Carolina State
Assessment Year 2018
Principal Product Mirrors and glass
NAICS 327215: Glass Product Manufacturing Made of Purchased Glass
SIC 3231: Glass Products, Made of Purchased Glass
Sales Range $50
M
to 100
M
# of Employees 130
Plant Area 165,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 4,800
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $224,243 3,150,173
kWh
Electricity Demand $53,260 12,275
kW-mo/yr
Natural Gas $24,847 2,863
MMBtu
TOTAL YEARLY COSTS $302,350
RECOMMENDED SAVINGS* $205,171 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $169,797

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings Increase in Production Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $13,771 $43,490 $11,715
164,533
kWh
$2,056
-
kW-mo/yr
- - - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,695 $225 $1,659
23,302
kWh
$261
-
kW-mo/yr
- $(-180.0) $(-45.0) - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $505 $50 $435
6,114
kWh
$70
-
kW-mo/yr
- - - - -
04 2.4226: Use / purchase optimum sized compressor $12,380 $20,000 $10,701
150,298
kWh
$1,679
-
kW-mo/yr
- - - - -
05 2.4226: Use / purchase optimum sized compressor $1,999 $100 $1,999
28,080
kWh
- - - - - -
06 2.5194: Redesign process $7,804 $10,000 - - $304
-
MMBtu
- - $7,500 -
07 4.126: Install sensors to detect defects $112,500 $150,000 - - - - - - $112,500
08 2.5194: Redesign process $36,741 $2,500 $(-656.0)
(-9,216)
kWh
$(-103.0)
-
kW-mo/yr
- - - $37,500 -
09 2.4154: Avoid rewinding motors more than twice $2,586 $5,865 $2,236
31,406
kWh
$350
-
kW-mo/yr
- - - - -
10 2.8114: Change rate schedules or other changes in utility service $15,190 $500 $15,190
-
kWh
- - - - - -
TOTAL RECOMMENDED $205,171 $232,730 $43,279
394,517
kWh
$4,313
-
kW-mo/yr
$304
-
MMBtu
$(-180.0) $(-45.0) $45,000 $112,500
TOTAL IMPLEMENTED $169,797 $202,230 $17,388
244,219
kWh
$2,634
-
kW-mo/yr
- $(-180.0) $(-45.0) $37,500 $112,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs