ITAC Assessment: NC0582
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ITAC Assessment: NC0582
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Assessment Year 2017
Principal Product Cabs for construction equipment
NAICS 333120: Construction Machinery Manufacturing
SIC 3531: Construction Machinery and Equipment
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 412,000
ft2
Annual Production 11,000
pieces
Production Hrs. Annual 3,200
hrs
Location (State) South Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $375,470 7,374,165
kWh
Electricity Demand $156,690 17,443
kW-mo/yr
Natural Gas $191,447 34,431
MMBtu
Waste Disposal Costs
Water Disposal $7,970 960
Tgal
TOTAL YEARLY COSTS $731,577
RECOMMENDED SAVINGS* $197,948 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $173,377

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $97,269 $199,760 $66,250
1,301,565
kWh
$26,798
-
kW-mo/yr
- - - - $4,221
02 2.7122: Disconnect ballasts $6,320 $550 $4,354
85,536
kWh
$1,734
-
kW-mo/yr
- - - $232 -
03 2.7124: Make a practice of turning off lights when not needed $38,581 $20,000 $36,630
719,646
kWh
- - - - - $1,951
04 2.7135: Install occupancy sensors $8,560 $17,350 $8,560
168,166
kWh
- - - - - -
05 2.7134: Use photocell controls $1,021 $500 $1,021
20,060
kWh
- - - - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,983 $200 $3,018
59,288
kWh
$745
-
kW-mo/yr
- - $(-300.0) - $(-480.0)
07 2.4226: Use / purchase optimum sized compressor $11,603 $500 $11,603
396,000
kWh
- - - - - -
08 2.4231: Reduce the pressure of compressed air to the minimum required $2,895 $100 $2,321
45,607
kWh
$574
-
kW-mo/yr
- - - - -
09 2.2437: Recover waste heat from equipment $7,470 $4,500 - - $7,470
-
MMBtu
- - - -
10 2.8114: Change rate schedules or other changes in utility service $11,578 $500 $11,578
-
kWh
- - - - - -
11 2.4151: Develop a repair/replace policy $1,782 $5,865 $1,066
20,937
kWh
$716
-
kW-mo/yr
- - - - -
12 3.4111: Use closed cycle process to minimize waste water production $7,886 $4,100 $(-41.0)
(-800)
kWh
$(-43.0)
-
kW-mo/yr
- $7,970
-
Tgal
- - -
TOTAL RECOMMENDED $197,948 $253,925 $146,360
2,816,005
kWh
$30,524
-
kW-mo/yr
$7,470
-
MMBtu
$7,970
-
Tgal
$(-300.0) $232 $5,692
TOTAL IMPLEMENTED $173,377 $244,675 $139,726
2,685,662
kWh
$28,259
-
kW-mo/yr
- - $(-300.0) - $5,692
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs