ITAC Assessment: NC0545
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ITAC Assessment: NC0545
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Assessment Year 2015
Principal Product Hardwood flooring
NAICS 321918: Other Millwork (including Flooring)
SIC 2426: Hardwood Dimension and Flooring Mills
Sales Range $50
M
to 100
M
# of Employees 175
Plant Area 100,000
ft2
Annual Production 2,000
thousand feet
Production Hrs. Annual 5,000
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $699,120 10,825,500
kWh
Electricity Demand $308,879 33,896
kW-mo/yr
Wood $1 136,672
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $92,694 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $48,542

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Wood Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $32,534 $30,000 $32,534
500,525
kWh
- - - - -
02 2.1213: Direct warmest air to combustion intake $4,151 $2,000 - - $4,151
-
MMBtu
- - -
03 2.2136: Install / repair insulation on steam lines $7,703 $4,873 - - $7,703
-
MMBtu
- - -
04 2.2121: Increase amount of condensate returned $5,565 $2,400 - - $1,605
-
MMBtu
$3,960
-
Tgal
- -
05 2.4226: Use / purchase optimum sized compressor $11,473 $16,125 $11,473
176,504
kWh
- - - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,106 $100 $1,062
16,337
kWh
$204
-
kW-mo/yr
- - $(-100.0) $(-60.0)
07 2.4231: Reduce the pressure of compressed air to the minimum required $1,690 $100 $1,418
21,812
kWh
$272
-
kW-mo/yr
- - - -
08 2.4239: Eliminate or reduce compressed air usage $1,072 $3,600 $582
8,953
kWh
$490
-
kW-mo/yr
- - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $8,889 $30,733 $5,674
87,288
kWh
$3,132
-
kW-mo/yr
- - - $83
10 2.7142: Utilize higher efficiency lamps and/or ballasts $468 $278 $222
3,410
kWh
$186
-
kW-mo/yr
- - - $60
11 2.7135: Install occupancy sensors $261 $497 $261
4,016
kWh
- - - - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $189 $48 $83
1,282
kWh
$16
-
kW-mo/yr
- - - $90
13 2.7134: Use photocell controls $1,636 $700 $1,636
25,167
kWh
- - - - -
14 2.5123: Reduce fluid flow rates $8,008 $11,000 $4,350
66,931
kWh
$3,658
-
kW-mo/yr
- - - -
15 2.7313: Recycle air for heating, ventilation and air conditioning $5,331 $14,100 - - $5,331
-
MMBtu
- - -
16 2.7224: Reduce space conditioning during non-working hours $192 $221 $192
2,960
kWh
- - - - -
17 2.2437: Recover waste heat from equipment $218 $100 - - $218
-
MMBtu
- - -
18 2.4151: Develop a repair/replace policy $1,205 $4,256 $655
10,074
kWh
$550
-
kW-mo/yr
- - - -
19 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,003 $93 $545
8,385
kWh
$458
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $92,694 $121,224 $60,687
933,644
kWh
$8,966
-
kW-mo/yr
$19,008
-
MMBtu
$3,960
-
Tgal
$(-100.0) $173
TOTAL IMPLEMENTED $48,542 $67,415 $40,230
618,916
kWh
$4,088
-
kW-mo/yr
$4,151
-
MMBtu
- $(-100.0) $173
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Wood Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs