ITAC Assessment: NC0541
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ITAC Assessment: NC0541
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Assessment Year 2015
Principal Product Cardboard retail displays
NAICS 322230: Stationery Product Manufacturing
SIC 2675: Die-Cut Paper and Paperboard and Cardboard
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 100,000
ft2
Annual Production 77,000
thousand feet
Production Hrs. Annual 2,250
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $69,990 1,078,656
kWh
Electricity Demand $22,755 6,897
kW-mo/yr
Natural Gas $6,333 893
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $34,843 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $700

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Increase in Production Savings
01 4.625: Develop standard operating procedures $27,300 $10,000 - - - - - $27,300
02 2.7111: Reduce illumination to minimum necessary levels $2,334 $1,131 $1,692
26,064
kWh
$458
-
kW-mo/yr
- - $184 -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $596 $160 $277
4,275
kWh
$20
-
kW-mo/yr
- - $299 -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $299 $405 $213
3,281
kWh
$58
-
kW-mo/yr
- - $28 -
05 2.7135: Install occupancy sensors $536 $918 $536
8,267
kWh
- - - - -
06 2.7313: Recycle air for heating, ventilation and air conditioning $1,054 $5,000 - - $1,054
-
MMBtu
- - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $634 $3,000 $499
7,695
kWh
$135
-
kW-mo/yr
- - - -
08 2.2437: Recover waste heat from equipment $627 $470 - - $627
-
MMBtu
- - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $104 $100 $176
2,719
kWh
$48
-
kW-mo/yr
- $(-100.0) $(-20.0) -
10 2.4239: Eliminate or reduce compressed air usage $116 $240 $116
1,784
kWh
- - - - -
11 2.4151: Develop a repair/replace policy $935 $4,256 $736
11,333
kWh
$199
-
kW-mo/yr
- - - -
12 2.7261: Install timers and/or thermostats $308 $600 $308
4,741
kWh
- - - - -
TOTAL RECOMMENDED $34,843 $26,280 $4,553
70,159
kWh
$918
-
kW-mo/yr
$1,681
-
MMBtu
$(-100.0) $491 $27,300
TOTAL IMPLEMENTED $700 $260 $453
6,994
kWh
$68
-
kW-mo/yr
- $(-100.0) $279 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs