ITAC Assessment: NC0527
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ITAC Assessment: NC0527
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Assessment Year 2014
Principal Product School buses
NAICS 336120: Heavy Duty Truck Manufacturing
SIC 3711: Motor Vehicles and Passenger Car Bodies
Sales Range $10
M
to 50
M
# of Employees 1,300
Plant Area 535,738
ft2
Annual Production 3,000
pieces
Production Hrs. Annual 5,225
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $992,329 17,386,000
kWh
Electricity Demand $172,505 38,944
kW-mo/yr
Natural Gas $591,968 83,073
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $205,627 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $151,086

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $101,147 $140,860 $65,178
1,143,470
kWh
$11,634
-
kW-mo/yr
- - $24,335
02 2.7124: Make a practice of turning off lights when not needed $23,485 $5,000 $24,735
433,951
kWh
- - $(-1,250.0) -
03 2.1224: Replace boiler $32,235 $90,000 - - $32,235
-
MMBtu
- -
04 2.4226: Use / purchase optimum sized compressor $9,800 $33,000 $6,786
119,061
kWh
$3,014
-
kW-mo/yr
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,403 $100 $7,198
126,290
kWh
$1,285
-
kW-mo/yr
- $(-600.0) $(-480.0)
06 2.4231: Reduce the pressure of compressed air to the minimum required $8,883 $10,000 $7,538
132,244
kWh
$1,345
-
kW-mo/yr
- - -
07 2.2437: Recover waste heat from equipment $13,647 $10,000 - - $13,647
-
MMBtu
- -
08 2.4239: Eliminate or reduce compressed air usage $1,785 $300 $1,785
31,324
kWh
- - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $3,636 $1,503 $2,394
41,993
kWh
$427
-
kW-mo/yr
- - $815
10 2.7142: Utilize higher efficiency lamps and/or ballasts $945 $432 $392
6,885
kWh
$71
-
kW-mo/yr
- - $482
11 2.4151: Develop a repair/replace policy $1,768 $4,256 $1,500
26,318
kWh
$268
-
kW-mo/yr
- - -
12 2.4111: Utilize energy-efficient belts and other improved mechanisms $893 $180 $758
13,290
kWh
$135
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $205,627 $295,631 $118,264
2,074,826
kWh
$18,179
-
kW-mo/yr
$45,882
-
MMBtu
$(-1,850.0) $25,152
TOTAL IMPLEMENTED $151,086 $161,719 $101,005
1,772,022
kWh
$13,614
-
kW-mo/yr
$13,647
-
MMBtu
$(-1,850.0) $24,670
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs