ITAC Assessment: NC0519
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ITAC Assessment: NC0519
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Assessment Year 2014
Principal Product Napkins and towels
NAICS 322291: Sanitary Paper Product Manufacturing
SIC 2676: Sanitary Paper Products
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 250,000
ft2
Annual Production 140,000,000
lb
Production Hrs. Annual 8,600
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,135,951 67,526,297
kWh
Electricity Demand $1,775,365 112,494
kW-mo/yr
Electricity Fees $105,184 -
Natural Gas $65,573 10,483
MMBtu
Other Energy $1,574,576 198,319
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $498,375 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $403,599

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Energy Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4323: Use optimum size and capacity equipment $207,427 $102,000 $122,253
3,868,761
kWh
$85,174
-
kW-mo/yr
- - -
02 2.2113: Repair or replace steam traps $75,916 $5,100 - - $78,733
-
MMBtu
$(-417.0) $(-2,400.0)
03 2.2444: Use hot process fluids to preheat incoming process fluids $104,811 $52,500 - - $104,811
-
MMBtu
- -
04 2.2135: Repair and eliminate steam leaks $21,819 $2,200 - - $23,619
-
MMBtu
$(-1,200.0) $(-600.0)
05 2.7142: Utilize higher efficiency lamps and/or ballasts $67,692 $258,028 $37,258
1,179,060
kWh
$25,962
-
kW-mo/yr
- - $4,472
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,850 $500 $1,703
53,891
kWh
$1,187
-
kW-mo/yr
- $(-800.0) $(-240.0)
07 2.4239: Eliminate or reduce compressed air usage $4,436 $10,000 $2,614
82,732
kWh
$1,822
-
kW-mo/yr
- - -
08 2.4226: Use / purchase optimum sized compressor $7,811 $17,150 $4,604
145,704
kWh
$3,207
-
kW-mo/yr
- - -
09 2.4235: Remove or close off unneeded compressed air lines $2,308 $2,500 $1,361
43,074
kWh
$947
-
kW-mo/yr
- - -
10 2.4151: Develop a repair/replace policy $2,323 $4,256 $1,369
43,317
kWh
$954
-
kW-mo/yr
- - -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $664 $72 $392
12,391
kWh
$272
-
kW-mo/yr
- - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $526 $160 $135
4,275
kWh
$92
-
kW-mo/yr
- - $299
13 2.7135: Install occupancy sensors $792 $2,118 $792
25,049
kWh
- - - -
TOTAL RECOMMENDED $498,375 $456,584 $172,481
5,458,254
kWh
$119,617
-
kW-mo/yr
$207,163
-
MMBtu
$(-2,417.0) $1,531
TOTAL IMPLEMENTED $403,599 $415,228 $161,214
5,101,712
kWh
$112,323
-
kW-mo/yr
$128,430
-
MMBtu
$(-2,000.0) $3,632
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Energy Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs