| Assessment Year | 2014 |
|---|---|
| Principal Product | Wool yarn and fabric |
| NAICS | 313210: Broadwoven Fabric Mills |
| SIC | 2231: Broadwoven Fabric Mills, Wool (Including Dyeing and Finishing) |
| Sales Range | $10 M to 50M |
| # of Employees | 450 |
| Plant Area |
647,000
ft2
|
| Annual Production | 9,000,000
lb
|
| Production Hrs. Annual | 4,800
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,431,745 | 32,044,344 |
kWh
|
$0.045 |
| Electricity Demand | $1,005,509 | 89,199 |
kW-mo/yr
|
$11.27 |
| Natural Gas | $1,055,091 | 202,600 |
MMBtu
|
$5.21 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $456,571 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $368,430 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4151: Develop a repair/replace policy | $137,290 | $454,945 |
$84,211
1,883,905
kWh
|
$53,079
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $89,082 | $860 |
$54,641
1,222,397
kWh
|
$34,441
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4224: Upgrade controls on compressors | $21,458 | $10,000 |
$10,639
238,007
kWh
|
$10,819
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,428 | $100 |
$4,642
103,843
kWh
|
$2,926
-
kW-mo/yr
|
- | $(-900.0) | $(-240.0) | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $325 | $175 |
$325
7,281
kWh
|
- | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $34,462 | $24,205 |
$21,138
472,896
kWh
|
$13,324
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7111: Reduce illumination to minimum necessary levels | $1,117 | $325 |
$611
13,680
kWh
|
$386
-
kW-mo/yr
|
- | - | $120 | |
| 08 | 2.7135: Install occupancy sensors | $3,462 | $3,470 |
$3,462
77,488
kWh
|
- | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $835 | $240 |
$287
6,413
kWh
|
$99
-
kW-mo/yr
|
- | - | $449 | |
| 10 | 2.7134: Use photocell controls | $47 | $80 |
$47
1,056
kWh
|
- | - | - | - | |
| 11 | 2.1232: Keep boiler tubes clean | $48,265 | $15,000 | - | - |
$48,265
-
MMBtu
|
- | - | |
| 12 | 2.2113: Repair or replace steam traps | $40,007 | $6,200 | - | - |
$52,777
-
MMBtu
|
$(-1,250.0) | $(-11,520.0) | |
| 13 | 2.2135: Repair and eliminate steam leaks | $20,840 | $20,000 | - | - |
$20,840
-
MMBtu
|
- | - | |
| 14 | 2.2121: Increase amount of condensate returned | $9,159 | $5,600 | - | - |
$9,159
-
MMBtu
|
- | - | |
| 15 | 2.1232: Keep boiler tubes clean | $13,546 | $500 | - | - |
$13,546
-
MMBtu
|
- | - | |
| 16 | 2.2123: Insulate feedwater tank | $438 | $257 | - | - |
$438
-
MMBtu
|
- | - | |
| 17 | 2.2136: Install / repair insulation on steam lines | $20,435 | $19,607 | - | - |
$20,435
-
MMBtu
|
- | - | |
| 18 | 2.2437: Recover waste heat from equipment | $9,375 | $37,264 | - | - |
$9,375
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $456,571 | $598,828 |
$180,003
4,026,966
kWh
|
$115,074
-
kW-mo/yr
|
$174,835
-
MMBtu
|
$(-2,150.0) | $(-11,191.0) | ||
| TOTAL IMPLEMENTED | $368,430 | $511,247 |
$158,207
3,539,334
kWh
|
$101,364
-
kW-mo/yr
|
$122,320
-
MMBtu
|
$(-2,150.0) | $(-11,311.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs