| Assessment Year | 2014 |
|---|---|
| Principal Product | Non-woven filtering |
| NAICS | 313230: Nonwoven Fabric Mills |
| SIC | 2299: Textile goods, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 135 |
| Plant Area |
160,000
ft2
|
| Annual Production | 9,000,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $420,798 | 11,026,300 |
kWh
|
$0.038 |
| Electricity Demand | $432,765 | 26,245 |
kW-mo/yr
|
$16.49 |
| Electricity Fees | $9,051 | - |
|
- |
| LPG | $109,783 | 5,890 |
MMBtu
|
$18.64 |
| Fuel Oil #2 | $639,293 | 27,394 |
MMBtu
|
$23.34 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $152,306 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $92,104 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Fuel Oil #2 Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $55,430 | $1,200 | - | - |
$55,430
-
MMBtu
|
- | - | - | |
| 02 | 2.2121: Increase amount of condensate returned | $5,472 | $4,800 | - | - |
$5,472
-
MMBtu
|
- | - | - | |
| 03 | 2.2124: Install de-aerator in place of condensate tank | $1,500 | $1,000 | - | - | - | - | $1,500 | - | |
| 04 | 2.2437: Recover waste heat from equipment | $39,042 | $3,000 | - | - |
$39,042
-
MMBtu
|
- | - | - | |
| 05 | 2.2113: Repair or replace steam traps | $26,718 | $67,500 | - | - |
$31,976
-
MMBtu
|
$(-938.0) | - | $(-4,320.0) | |
| 06 | 2.2437: Recover waste heat from equipment | $9,896 | $1,750 | - | - |
$9,896
-
MMBtu
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,422 | $100 |
$2,914
78,330
kWh
|
$1,888
-
kW-mo/yr
|
- | $(-300.0) | - | $(-80.0) | |
| 08 | 2.7135: Install occupancy sensors | $1,444 | $2,082 |
$1,444
38,808
kWh
|
- | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $943 | $1,993 |
$595
16,000
kWh
|
$385
-
kW-mo/yr
|
- | - | - | $(-37.0) | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $811 | $3,523 |
$492
13,230
kWh
|
$319
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $836 | $240 |
$239
6,413
kWh
|
$148
-
kW-mo/yr
|
- | - | - | $449 | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $533 | $286 |
$286
7,686
kWh
|
$247
-
kW-mo/yr
|
- | - | - | - | |
| 13 | 2.4151: Develop a repair/replace policy | $2,594 | $4,256 |
$1,574
42,310
kWh
|
$1,020
-
kW-mo/yr
|
- | - | - | - | |
| 14 | 2.2612: Use cooling tower water instead of refrigeration | $2,665 | $8,500 |
$1,617
43,470
kWh
|
$1,048
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $152,306 | $100,230 |
$9,161
246,247
kWh
|
$5,055
-
kW-mo/yr
|
$141,816
-
MMBtu
|
$(-1,238.0) | $1,500 | $(-3,988.0) | ||
| TOTAL IMPLEMENTED | $92,104 | $77,638 |
$5,684
152,781
kWh
|
$2,740
-
kW-mo/yr
|
$87,406
-
MMBtu
|
$(-1,238.0) | $1,500 | $(-3,988.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Fuel Oil #2 Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs