ITAC Assessment: NC0460
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ITAC Assessment: NC0460
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Assessment Year 2012
Principal Product Carpeting
NAICS 314110: Carpet and Rug Mills
SIC 2273: Carpets and Rugs
Sales Range $100
M
to 500
M
# of Employees 375
Plant Area 530,000
ft2
Annual Production 60,000
thousand feet
Production Hrs. Annual 6,240
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,198,695 19,370,580
kWh
Electricity Demand $220,784 38,423
kW-mo/yr
Natural Gas $423,234 72,955
MMBtu
Coal $1,878,818 397,623
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $329,689 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,898

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Coal Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3413: Burn fossil fuel to produce steam to drive a steam turbine-generator and use steam exhaust for heat $146,006 $260,000 $146,391
2,364,960
kWh
$26,151
-
kW-mo/yr
$(-26,536.0)
-
MMBtu
- - -
02 2.2113: Repair or replace steam traps $29,233 $9,100 - - $39,643
-
MMBtu
- $(-1,660.0) $(-8,750.0)
03 2.2135: Repair and eliminate steam leaks $3,142 $2,100 - - $3,052
-
MMBtu
$90
-
Tgal
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $43,177 $98,248 $36,187
584,776
kWh
$6,466
-
kW-mo/yr
- - - $524
05 2.7142: Utilize higher efficiency lamps and/or ballasts $24,871 $80,231 $21,080
340,646
kWh
$3,791
-
kW-mo/yr
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $5,787 $6,902 $4,286
69,264
kWh
$766
-
kW-mo/yr
- - - $735
07 2.7135: Install occupancy sensors $42,119 $4,405 $42,119
680,639
kWh
- - - - -
08 2.4226: Use / purchase optimum sized compressor $16,624 - $16,624
268,560
kWh
- - - - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,756 $500 $10,110
163,374
kWh
$1,286
-
kW-mo/yr
- - $(-2,400.0) $(-240.0)
10 2.4221: Install compressor air intakes in coolest locations $2,532 $3,200 $2,148
34,719
kWh
$384
-
kW-mo/yr
- - - -
11 2.4151: Develop a repair/replace policy $6,426 $7,515 $5,452
88,106
kWh
$974
-
kW-mo/yr
- - - -
12 2.2136: Install / repair insulation on steam lines $897 $1,290 - - $897
-
MMBtu
- - -
13 2.4111: Utilize energy-efficient belts and other improved mechanisms $119 $11 $101
1,630
kWh
$18
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $329,689 $473,502 $284,498
4,596,674
kWh
$39,836
-
kW-mo/yr
$17,056
-
MMBtu
$90
-
Tgal
$(-4,060.0) $(-7,731.0)
TOTAL IMPLEMENTED $11,898 $2,600 $10,110
163,374
kWh
$1,286
-
kW-mo/yr
$3,052
-
MMBtu
$90
-
Tgal
$(-2,400.0) $(-240.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Coal Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs