ITAC Assessment: NC0412
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ITAC Assessment: NC0412
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Assessment Year 2010
Principal Product PET beverage bottles
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $100
M
to 500
M
# of Employees 86
Plant Area 715,000
ft2
Annual Production 950,000,000
pieces
Production Hrs. Annual 8,000
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,941,987 57,911,000
kWh
Electricity Demand $2,080,391 148,176
kW-mo/yr
Electricity Fees $60,996 -
Natural Gas $146,481 17,677
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,289,755 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $192,174

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $140,256 $442,314 $88,453
2,459,760
kWh
$51,803
-
kW-mo/yr
- - - -
02 2.2625: Chill water to the highest temperature possible $25,289 $50 $15,949
443,520
kWh
$9,340
-
kW-mo/yr
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,233 $100 $9,657
268,560
kWh
$5,656
-
kW-mo/yr
- $(-600.0) $(-480.0) -
04 2.4151: Develop a repair/replace policy $2,841 $4,995 $1,792
49,822
kWh
$1,049
-
kW-mo/yr
- - - -
05 2.7228: Avoid introducing hot, humid, or dirty air into hvac system $7,153 $15,100 $2,383
66,275
kWh
- $4,770
-
MMBtu
- - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,349 $13,200 $4,004
111,357
kWh
$2,345
-
kW-mo/yr
- - - -
07 2.7124: Make a practice of turning off lights when not needed $2,402 $1,200 $1,515
42,120
kWh
$887
-
kW-mo/yr
- - - -
08 4.731: Advertise product or service $1,000,000 $2,000,000 - - - - - $1,000,000
09 2.4226: Use / purchase optimum sized compressor $91,232 $255,000 $57,536
1,600,000
kWh
$33,696
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $1,289,755 $2,731,959 $181,289
5,041,414
kWh
$104,776
-
kW-mo/yr
$4,770
-
MMBtu
$(-600.0) $(-480.0) $1,000,000
TOTAL IMPLEMENTED $192,174 $463,759 $119,749
3,330,057
kWh
$68,735
-
kW-mo/yr
$4,770
-
MMBtu
$(-600.0) $(-480.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs