| Assessment Year | 2010 |
|---|---|
| Principal Product | Rubber molded goods |
| NAICS | 326291: Rubber Product Manufacturing for Mechanical Use |
| SIC | 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
81,800
ft2
|
| Annual Production | 17,000,000
units
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $128,280 | 53,264,000 |
kWh
|
$0.002 |
| Electricity Demand | $212,035 | 14,166 |
kW-mo/yr
|
$14.97 |
| Natural Gas | $510,278 | 49,185 |
MMBtu
|
$10.37 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $98,323 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $51,119 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4226: Use / purchase optimum sized compressor | $1,597 | $100 |
$1,597
41,485
kWh
|
- | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $330 | $200 |
$445
11,548
kWh
|
$305
-
kW-mo/yr
|
- | $(-300.0) | $(-120.0) | |
| 03 | 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air | $40,261 | - |
$(-172.0)
(-4,476)
kWh
|
$(-119.0)
-
kW-mo/yr
|
$40,552
-
MMBtu
|
- | - | |
| 04 | 2.2511: Insulate bare equipment | $1,429 | $5,438 | - | - |
$1,429
-
MMBtu
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $17,471 | - |
$10,769
279,720
kWh
|
$7,418
-
kW-mo/yr
|
- | $(-1,020.0) | $304 | |
| 06 | 2.4151: Develop a repair/replace policy | $7,151 | $23,576 |
$4,233
109,952
kWh
|
$2,918
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2441: Preheat boiler makeup water with waste process heat | $6,943 | $8,852 |
$(-187.0)
(-4,849)
kWh
|
$(-128.0)
-
kW-mo/yr
|
$7,258
-
MMBtu
|
- | - | |
| 08 | 2.2136: Install / repair insulation on steam lines | $4,744 | $1,550 | - | - |
$4,744
-
MMBtu
|
- | - | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $16,805 | $6,000 | - | - |
$16,805
-
MMBtu
|
- | - | |
| 10 | 2.2511: Insulate bare equipment | $1,592 | $2,600 |
$136
3,535
kWh
|
- |
$1,456
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $98,323 | $48,316 |
$16,821
436,915
kWh
|
$10,394
-
kW-mo/yr
|
$72,244
-
MMBtu
|
$(-1,320.0) | $184 | ||
| TOTAL IMPLEMENTED | $51,119 | $39,464 |
$17,180
446,240
kWh
|
$10,641
-
kW-mo/yr
|
$24,434
-
MMBtu
|
$(-1,320.0) | $184 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs