| Assessment Year | 2009 |
|---|---|
| Principal Product | Powdered aluminum parts |
| NAICS | 331314: Secondary Smelting and Alloying of Aluminum |
| SIC | 3399: Primary Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 56 |
| Plant Area |
66,000
ft2
|
| Annual Production | 23,500,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $88,235 | 2,871,340 |
kWh
|
$0.031 |
| Electricity Demand | $61,037 | 7,271 |
kW-mo/yr
|
$8.39 |
| Electricity Fees | $2,887 | - |
|
- |
| Natural Gas | $96,809 | 7,018 |
MMBtu
|
$13.79 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $112,857 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $27,162 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.445: Install equipment to move product | $21,004 | $50,000 |
$661
21,521
kWh
|
$343
-
kW-mo/yr
|
- | $20,000 | - | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $74,466 | $220,000 | - | - |
$74,466
-
MMBtu
|
- | - | |
| 03 | 2.4226: Use / purchase optimum sized compressor | $5,152 | $23,000 |
$3,015
98,112
kWh
|
$2,137
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $3,938 | $4,825 | - | - |
$3,938
-
MMBtu
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $315 | $100 |
$339
11,040
kWh
|
$176
-
kW-mo/yr
|
- | $(-200.0) | - | |
| 06 | 2.4151: Develop a repair/replace policy | $2,139 | $3,888 |
$1,409
45,840
kWh
|
$730
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,657 | $33,097 |
$4,462
145,188
kWh
|
$2,308
-
kW-mo/yr
|
- | - | $(-1,113.0) | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $186 | $577 |
$127
4,140
kWh
|
$66
-
kW-mo/yr
|
- | - | $(-7.0) | |
| TOTAL RECOMMENDED | $112,857 | $335,487 |
$10,013
325,841
kWh
|
$5,760
-
kW-mo/yr
|
$78,404
-
MMBtu
|
$19,800 | $(-1,120.0) | ||
| TOTAL IMPLEMENTED | $27,162 | $83,774 |
$5,589
181,889
kWh
|
$2,893
-
kW-mo/yr
|
- | $19,800 | $(-1,120.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs