ITAC Assessment: NC0388
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ITAC Assessment: NC0388
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Assessment Year 2009
Principal Product Blow molded plastic parts
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 135
Plant Area 80,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 8,600
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $284,932 9,139,780
kWh
Electricity Demand $142,834 17,763
kW-mo/yr
Electricity Fees $6,915 -
Natural Gas $31,252 2,274
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $16,917 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,048

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4226: Use / purchase optimum sized compressor $4,869 $25,000 $3,640
110,990
kWh
$1,229
-
kW-mo/yr
- - -
02 2.1233: Analyze flue gas for proper air/fuel ratio $400 $10,000 - - $400
-
MMBtu
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,091 $100 $1,264
38,528
kWh
$427
-
kW-mo/yr
- $(-300.0) $(-300.0)
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,810 - $3,161
96,382
kWh
$1,327
-
kW-mo/yr
- $(-1,032.0) $354
05 2.7142: Utilize higher efficiency lamps and/or ballasts $99 $150 $74
2,248
kWh
$25
-
kW-mo/yr
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $995 $160 $99
3,008
kWh
$72
-
kW-mo/yr
- $619 $205
07 2.4151: Develop a repair/replace policy $5,653 $8,935 $4,226
128,834
kWh
$1,427
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $16,917 $44,345 $12,464
379,990
kWh
$4,507
-
kW-mo/yr
$400
-
MMBtu
$(-713.0) $259
TOTAL IMPLEMENTED $12,048 $19,345 $8,824
269,000
kWh
$3,278
-
kW-mo/yr
$400
-
MMBtu
$(-713.0) $259
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs