ITAC Assessment: NC0347
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ITAC Assessment: NC0347
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Assessment Year 2006
Principal Product Automotive catalysts
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 115
Plant Area 98,000
ft2
Annual Production 3,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $469,472 7,079,700
kWh
Electricity Demand $35,508 15,046
kW-mo/yr
Electricity Fees $17,896 -
Natural Gas $531,836 42,360
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,738 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,404

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4151: Develop a repair/replace policy $6,708 - $6,299
86,579
kWh
$409
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,347 $100 $6,805
93,540
kWh
$442
-
kW-mo/yr
$(-600.0) $(-300.0)
03 2.4239: Eliminate or reduce compressed air usage $3,895 $3,400 $3,658
50,280
kWh
$237
-
kW-mo/yr
- -
04 2.4226: Use / purchase optimum sized compressor $10,125 $22,000 $8,476
116,511
kWh
$1,649
-
kW-mo/yr
- -
05 2.2614: Use cooling tower or economizer to replace chiller cooling $2,239 $5,000 $2,239
30,780
kWh
- - -
06 2.2511: Insulate bare equipment $95 $165 $95
1,315
kWh
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,060 $5,000 $995
13,680
kWh
$65
-
kW-mo/yr
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $269 $283 $244
3,351
kWh
$25
-
kW-mo/yr
- -
TOTAL RECOMMENDED $30,738 $35,948 $28,811
396,036
kWh
$2,827
-
kW-mo/yr
$(-600.0) $(-300.0)
TOTAL IMPLEMENTED $28,404 $30,783 $26,477
363,941
kWh
$2,827
-
kW-mo/yr
$(-600.0) $(-300.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs