ITAC Assessment: NC0346
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ITAC Assessment: NC0346
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Assessment Year 2006
Principal Product Coated paper cartons
NAICS 322212: Folding Paperboard Box Manufacturing
SIC 2657: Folding Paperboard Boxes, Including Sanitary
Sales Range $50
M
to 100
M
# of Employees 131
Plant Area 165,000
ft2
Annual Production 94,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $330,590 13,212,761
kWh
Electricity Demand $465,960 41,506
kW-mo/yr
Electricity Fees $6,252 -
Natural Gas $339,453 28,418
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $95,421 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $53,794

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Water Consumption Savings
01 2.1133: Adjust burners for efficient operation $38,892 $2,000 - - $38,892
-
MMBtu
- -
02 2.2135: Repair and eliminate steam leaks $2,868 $500 - - $2,868
-
MMBtu
- -
03 2.2113: Repair or replace steam traps $741 $500 - - $741
-
MMBtu
- -
04 2.7313: Recycle air for heating, ventilation and air conditioning $33,467 $28,785 - - $33,467
-
MMBtu
- -
05 2.6231: Utilize controls to operate equipment only when needed $8,141 $20,000 $8,141
207,153
kWh
- - - -
06 2.2614: Use cooling tower or economizer to replace chiller cooling $2,687 $1,485 $1,885
47,968
kWh
$802
-
kW-mo/yr
- - -
07 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $1,249 $2,000 $1,320
33,600
kWh
$591
-
kW-mo/yr
- - $(-662.0)
-
Tgal
08 2.4151: Develop a repair/replace policy $2,023 $1,654 $1,422
36,172
kWh
$601
-
kW-mo/yr
- - -
09 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,683 - - $1,683
-
kW-mo/yr
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $753 $50 $528
13,440
kWh
$225
-
kW-mo/yr
- - -
11 2.7134: Use photocell controls $376 $400 $376
9,155
kWh
- - - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $1,209 $1,803 $850
21,641
kWh
$359
-
kW-mo/yr
- - -
13 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,332 $200 $1,158
-
kWh
$6,174
-
kW-mo/yr
- $(-6,000.0) -
TOTAL RECOMMENDED $95,421 $59,377 $15,680
369,129
kWh
$10,435
-
kW-mo/yr
$75,968
-
MMBtu
$(-6,000.0) $(-662.0)
-
Tgal
TOTAL IMPLEMENTED $53,794 $25,104 $10,467
265,920
kWh
$826
-
kW-mo/yr
$42,501
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs