ITAC Assessment: UM0462
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ITAC Assessment: UM0462
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Assessment Year 2015
Principal Product deep draw metal stampings
NAICS 332439: Other Metal Container Manufacturing
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 141,000
ft2
Annual Production 300,000,000
pieces
Production Hrs. Annual 7,488
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $630,000 11,500,000
kWh
Natural Gas $195,000 25,000
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $67,980 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2414: Use waste heat from hot flue gases to preheat $3,802 $7,405 - $3,802
-
MMBtu
02 2.2447: Heat water with exhaust heat $16,361 $20,000 - $16,361
-
MMBtu
03 2.2437: Recover waste heat from equipment $23,500 $8,000 $23,500
429,820
kWh
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $17,638 $4,500 $17,638
322,464
kWh
-
05 2.4221: Install compressor air intakes in coolest locations $4,224 $1,000 $4,224
77,226
kWh
-
06 2.7135: Install occupancy sensors $2,455 $4,800 $2,455
44,856
kWh
-
TOTAL RECOMMENDED $67,980 $45,705 $47,817
874,366
kWh
$20,163
-
MMBtu
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs