ITAC Assessment: NC0320
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Assessment Year 2005
Principal Product Gaskets for automobiles
NAICS 339991: Gasket, Packing, and Sealing Device Manufacturing
SIC 3053: Gaskets, Packing, and Sealing Devices
Sales Range $50
M
to 100
M
# of Employees 500
Plant Area 150,000
ft2
Annual Production 5,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $501,600 25,080,000
kWh
Electricity Demand $363,432 43,577
kW-mo/yr
Electricity Fees $2,441 -
Natural Gas $73,135 7,477
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $26,297 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,197

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
01 2.4225: Install common header on compressors $7,563 $100 $3,360
168,000
kWh
$4,203
-
kW-mo/yr
- -
02 2.7124: Make a practice of turning off lights when not needed $9,200 $100 $9,200
460,000
kWh
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $5,402 $50 $3,400
170,000
kWh
$2,002
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $193 $421 $105
5,266
kWh
$88
-
kW-mo/yr
- -
05 2.6231: Utilize controls to operate equipment only when needed $1,900 $1,500 $1,035
51,808
kWh
$865
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $873 $100 $1,130
56,520
kWh
$943
-
kW-mo/yr
$(-900.0) $(-300.0)
07 2.4239: Eliminate or reduce compressed air usage $902 $2,000 $494
24,684
kWh
$408
-
kW-mo/yr
- -
08 2.6218: Turn off equipment when not in use $264 $25 $144
7,200
kWh
$120
-
kW-mo/yr
- -
TOTAL RECOMMENDED $26,297 $4,296 $18,868
943,478
kWh
$8,629
-
kW-mo/yr
$(-900.0) $(-300.0)
TOTAL IMPLEMENTED $15,197 $2,696 $8,633
431,670
kWh
$7,764
-
kW-mo/yr
$(-900.0) $(-300.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs